What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
hand screw is a screw with a plastic head, and the user fixes the hand screw by turning the plastic head by hand. At present, a hand-tight screw is disclosed in the market publication number CN202203253U, which includes a plastic head and a screw rod, the plastic head and the screw rod are connected together, and the height of the plastic head is higher than that of an ordinary screw, and the height is 7cm. The screw of the hand screw is fixed in the plastic head by glue. After a period of use, the aging of the glue leads to the loosening of the screw and the plastic head. When the plastic head is stressed, the screw rod comes out of the plastic head, which affects the normal use of the hand screw.
With the mass production of large-scale equipment, standardization, and the concept of lean production, it has become more and more important to improve the efficiency of the assembly stage. Nowadays, when assembling small equipment, power tools and automatic bolt supply devices are basically popular, but only for M3 and smaller However, large equipment is often fastened with M8 or larger diameter bolts, and it is still in the process of combining manual and air tools. Among them, the pre-installation of the flat and spring washers on the bolts is completely manual operation. When the bolts need to be tightened in large quantities, the shortcomings of low efficiency are particularly obvious, and the flat and spring washers are easy to be scattered when manually assembled, and there are mixed installations of different specifications. Problems such as less installation and missing installation will affect the processing quality.
Usually, the forming of the bolt head adopts cold heading plastic processing. Compared with the cutting process, the metal fiber (metal wire) is continuous along the shape of the product, and there is no cut in the middle, thus improving the strength of the product, especially the mechanical properties. The cold heading forming process includes cutting and forming, single-station single-click, double-click cold heading and multi-station automatic cold heading. An automatic cold heading machine performs multi-station processes such as stamping, heading forging, extrusion and diameter reduction in several forming dies. The processing characteristics of the original blank used by the single-station or multi-station automatic cold heading machine are determined by the size of the bar with a length of 5-6 meters or the wire rod with a weight of 1900-2000KG, that is, the characteristics of the processing technology. The point is that cold heading does not use pre-cut single blanks, but uses the automatic cold heading machine itself to cut and upset (if necessary) blanks from bars and wire rods. Before extruding the cavity, the blank must be shaped. A blank that meets the technological requirements can be obtained by shaping. Before upsetting, reducing and positive extrusion, the blank does not need to be shaped. After the blank is cut, it is sent to the upsetting and shaping station. This station can improve the quality of the blank, reduce the forming force of the next station by 15-17%, and prolong the life of the die, and the bolts can be made with multiple diameter reductions. The precision that can be achieved by cold heading is also related to the selection of the forming method and the procedure used. In addition, it also depends on the structural characteristics of the equipment used, the process characteristics and its state, the precision of the tool and die, the life and the degree of wear. For high-alloy steel used in cold heading forming and extrusion, the roughness of the working surface of the cemented carbide mold should not be greater than Ra=0.2um. When the roughness of the working surface of this type of mold reaches Ra=0.025-0.050um, it has the highest life.
The existing spring screw includes a screw rod, a spring connecting sleeve, a spring, a fixed connecting sleeve, a nut and a nut sleeve, wherein the screw rod includes a screw cap, a connecting section without threads and a threaded connecting section with threads, and the connecting section is located in the screw cap and the thread. A shaft shoulder is arranged between the connecting sections and between the connecting section and the threaded connecting section, the connecting section of the screw is sleeved with a spring connecting sleeve, a spring and a fixed connecting sleeve, the spring connecting sleeve is close to the screw cap, and the connecting sleeve is connected between the spring connecting sleeve and the fixed connecting sleeve The connection spring is connected with a threaded nut on the threaded connection section of the screw, and the nut sleeve is connected to the nut sleeve. The fixed connection sleeve is fixedly connected to the upper die of the steel mold through bolts, and the nut sleeve is welded to the lower mold of the steel mold. When clamping the mold, a professional is required to turn the screw from the lower mold to the upper mold or hook it to the upper mold with a foot and then tighten it with the wind, which is inconvenient to install, has low work efficiency, and has potential safety hazards. Contents of the utility model Yueluo Guangdong Yueluo Hardware Industry Co., Ltd. aims to provide a spring screw that is easy to operate. In order to solve the problems existing in the background technology, Guangdong Yueluo Hardware Industry Co., Ltd. adopts the following technical scheme: a spring screw, including a screw rod, an upper compression spring washer, a spring, a fixed sleeve, a lower compression spring washer, Base and fixing nut. The screw rod includes a screw cap, a connecting section without threads and a threaded connecting section with threads, the connecting section is located between the screw cap and the threaded connecting section, and a shaft shoulder is arranged between the connecting section and the threaded connecting section. The connecting section of the screw rod is sleeved with an upper compression spring washer, a spring, a fixing sleeve, a lower compression spring washer and a base, and the threaded connection section is connected with a fixing nut. A fixed sleeve is sleeved between the connection section and the threaded connection section, and the fixed sleeve is sleeved with a lower pressure spring washer and a base. The upper compression spring washer is close to the screw cap, the lower compression spring washer is fixed on the base by four screws, the spring is placed between the upper compression spring washer and the lower compression spring washer, and one end of the spring is sleeved with the upper compression spring washer , and the other end is sleeved with a fixed sleeve. For Yueluo, the diameter of the spring screw is between T20-T27. In this preferred solution, the use performance of the spring is high, which is beneficial to prolong the service life of the spring screw. For Yueluo, preferably, the thread connecting section of the screw adopts T-shaped thread. In this preferred solution, the fixing nut is tightly matched with the threaded connection section, so that the steel mold is clamped tightly. Yueluo is preferably made of 40Cr material for the fixing nut and screw. In this preferred solution, the rigidity of the fixing nut and the screw rod is high, which is beneficial to improve the usability of the spring screw. Yueluo is preferred, the spring screw parts except the fixing nut and the screw rod are made of 47# steel material. In this preferred solution, the production cost is low. In summary, Guangdong Yueluo Hardware Industry Co., Ltd. brings the beneficial effects: when the spring screw is used, it is only necessary to use a wrench to move the fixed nut, which is convenient for installation, disassembly and replacement, improving work efficiency and reducing production costs.
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