Service HotlineThe traditional dismantling of automobile girder rivets is mostly carried out manually, which has many defects such as long disassembly time, low disassembly efficiency, labor-intensive, time-consuming, labor-intensive, low operation safety, difficult protection, and easy injury.
Subject content and scope of application This technical requirement specifies the technical requirements for the manufacture, installation and inspection of high-strength bolted joints of mobile machinery and equipment. Contents not specified in this technical requirement shall be implemented in accordance with relevant national standards. This technical requirement applies to mobile machinery steel structures that require high-strength bolted connections. This technical requirement applies to quality control and construction methods for in-plant and on-site installations. 2. Joint surface treatment 2.1 For friction type high-strength bolt connections, the joint surfaces at the joints are required to be in close contact with each other and have a sufficient friction coefficient. When the design drawing does not specify the treatment requirements for the joint surface, the treatment shall be carried out according to the following regulations: sandblasting or shot blasting the joint surface of high-strength bolts, remove impurities such as rust and oil stains on the surface, and reach the Sa2.5 standard , the roughness is 50 ~ 75μm, and the friction coefficient shall not be lower than 0.40. When there are regulations in the drawings, follow the regulations in the drawings. 2.2 The friction surface of the treated high-strength bolt connection should take protective measures to prevent contamination with dirt and oil. It is strictly forbidden to make any marks on the friction surface of the high-strength bolt connection. During storage in the factory, or during transportation, to the installation site, special precautions should be taken to prevent contamination of the connection surfaces. The installation unit should pay special attention to protecting the cleanliness and friction surface characteristics of the connecting plate of the high-strength bolt and the connecting surface of the parent body. It is not allowed to use a grinder to grind the connecting surface of the connecting plate and the connecting surface of the parent body. 3 Inspection of the anti-slip coefficient of the friction surface of high-strength bolts The inspection of the anti-slip coefficient should be based on the steel structure manufacturing batch, and each 2000t of a single project is regarded as a manufacturing batch, and those less than 2000t are regarded as a batch. When two or more surface treatment processes are selected, each surface treatment process needs to be inspected. Each batch of three groups of specimens. If the connection is diffused to an external enterprise, each corresponding enterprise shall conduct an anti-slip coefficient test. 3.1 The test piece used for the anti-slip coefficient test should be processed by the factory or the diffusion enterprise. The test piece and the representative steel structure member should be of the same material, produced in the same batch, using the same friction surface treatment process and have the same surface state. And use the same batch of high-strength bolt connection pairs of the same performance level and store them under the same environmental conditions. The anti-slip coefficient test is carried out according to the test method of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. 3.2 The minimum value of the anti-slip coefficient inspection must be equal to or greater than the design specified value. When the above specified values are not met, the friction surface of the component should be reprocessed. The friction surface of the treated component is re-inspected. 4. Connection and installation of friction type high-strength bolts for steel structures 4.1 Preparations before installation 4.2 Select qualified bolts, nuts and washers. The guarantee period for the torque coefficient of the connecting pair is six months from the date of delivery. 4.3 Bolts, nuts and washers in the following cases are unqualified products and are prohibited from being used. a. The source (manufacturer) is unknown; b. The mechanical properties are unknown; c. The torque coefficient k is unknown; d. Defective; e. No performance test report attached; f. Mixed with other batches of bolts; g. Bolts with insufficient length, that is, the bolt head does not show the end face of the nut after tightening. Generally, the length of the end face of the nut to be taken out is 2 to 3 threads. h. The torque coefficient of the connecting pair exceeds the warranty period. Special attention should be paid to waterproofing during transportation and storage. 4.4 Before the construction of the large hexagonal head high-strength bolts, the torque coefficient of the high-strength bolt connection pair should be re-inspected according to the factory approval. Each batch of 8 sets should be re-inspected. Less than or equal to 0.010. The re-inspection method of the torque coefficient shall be carried out in accordance with the provisions of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. The installation of high-strength bolts should be carried out within a short period of time after the test.
In order to solve this technical problem, Yueluo Company provides an adjusting nut, which includes a bearing unit, a thrust washer, an adjusting nut and a snap ring. The inside of the adjusting nut is an internal thread structure, and one end of the internal thread structure is provided with Ring groove, the snap ring is pressed into the ring groove with interference, and is rigidly connected with the adjusting nut without relative movement; the bearing unit is supported on the shaft, and the thrust washer is in plane fit with the bearing unit; the adjusting nut and the shaft are threadedly connected , Fit with the thrust washer plane, the inner diameter of the snap ring and the thread of the shaft are in interference fit.
However, this process scheme has high cost, low efficiency, and has certain difficulties in quality assurance. In order to ensure product production efficiency, reduce manufacturing costs and improve product quality, it must be considered that the blank forming is completed on a multi-station cold heading machine at one time.
Pins are frequently used parts in the machinery industry, especially in the mold manufacturing industry. With the development of the mold industry, the precision of mold manufacturing and assembly is getting higher and higher, and people are increasingly pursuing high-quality and close molds. Every detail on the mold is constantly improving, and the high-frequency use of the pins forces people to find a safer, simpler and more reliable way to disassemble and assemble.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: 316 screw caps, flat washers three combination bolts, cup head half tooth bolts, Washers iron washers and other products, we can provide you with The right fastener solution for you.
