Nut fasteners are used in various industries with connection and fastening requirements, such as vehicles, construction machinery, agricultural machinery, manufacturing machinery, etc. For large construction machinery or construction vehicles, due to the harsh working environment and the action of heavy loads, the nut fasteners on it are subjected to vibration and load impact in all directions, which makes the nut easier to loosen, resulting in tightening. The function of the device is reduced or even failed. cause a great safety hazard.
The most important link in the development and design of fasteners is quality control. There are several major points from the feed to the finished product shipment, and these major points have different inspection methods. First of all, the feed is related to appearance, size, elements, performance, detection of harmful substances, etc.; the process is more about appearance, size, percussion test, forging flow line; heat treatment is more about appearance, hardness, torque, tension , metallography, etc.; the surface treatment is more about some hydrogen embrittlement tests, coatings, salt spray, etc., including a detection of harmful substances in shipments. In size and appearance inspection, the common ones are quadratic element, contour measuring instrument, three-coordinate measuring instrument, image sorting machine (this is a full selection machine); in mechanical and chemical inspection, there are mainly hardness machines (Rockwell and Vickers). ), tensile machine, metallographic microscope; in material testing, there is a spectrum analyzer and a salt spray testing machine.
The production of non-standard round flat pads can only be processed on ordinary lathes without punching machines. Processing with round steel is difficult, material waste is large, tool loss is large, and efficiency is low. The purpose of Guangdong Yueluo Hardware Industry Co., Ltd. is to provide a non-standard circular flat pad lathe processing fixture, which is suitable for the production of various non-standard circular flat pads. Yueluo is realized in this way. It includes a hollow square support, a bolt and a circular machining groove. It is characterized in that a circular machining groove is left on one surface of the hollow square support. There are 4 bolts evenly connected. The advantages of Yueluo are: 1. Reduce the difficulty of processing; 2. Save materials (can use corner waste); 3. Reduce tool wear; 4. Improve production efficiency.
At present, in the era of industrialization, rivets used in specific occasions, automobiles, and aviation industries can only rely on professional tools and equipment to complete the riveting method.
The elastic cylindrical pin, also known as the spring pin, is a headless hollow cylindrical body, which is slotted in the axial direction and chamfered at both ends. It is used for positioning, connection and fixation between parts. The outer diameter of the spring pin is usually slightly larger than the mounting hole. The deformation force generated by the elastic cylindrical pin to be restored to its original state by extrusion ensures the clamping effect of the elastic cylindrical pin. But just because of its clamping effect, it will play a big obstacle to the disassembly of the elastic cylindrical pin. When in use, the open end is extended out of the through hole on the pin shaft, and the open end is flared and separated to prevent the elastic cylindrical pin from sliding off the pin shaft to realize the function of preventing backlash. At present, the disassembly method of the elastic cylindrical pin usually uses a punching machine to remove the cylindrical pin, which easily destroys the equipment installed on the cylindrical pin, and the disassembled elastic cylindrical pin cannot be used again due to damage. One method is to insert the mounting pin with the clearance fit of the mandrel, punch the pin behind the mandrel to clamp the bottom of the cylindrical pin, and then pull out the cylindrical pin, which can only be used when the elastic mounting pin is installed in the through hole, and because it is necessary Applying force to the mandrel increases the difficulty of disassembly and increases the work intensity of the installer. Three methods are done by the installer using two needle nose pliers. Specifically, first use needle-nose pliers to clamp the ends of both sides of the elastic cylindrical pin, and then apply an inward force to the needle-nose pliers, so that both sides of the elastic cylindrical pin rotate in the same direction until the opening becomes smaller, and then Pull it out to remove it successfully. The defects of these existing methods are obvious. The shape of the disassembled elastic cylindrical pin is either unusable or the deformation of the cylindrical pin after disassembly is not uniform, which seriously affects the performance of the elastic cylindrical pin, resulting in waste and increased cost; The method is purely manual work, and sometimes it takes several repetitions to remove the elastic cylindrical pin. Due to the different installation positions of the elastic cylindrical pin, it sometimes increases the difficulty of disassembly, and it is difficult to remove the needle-nose pliers effectively. The pliers are difficult to construct, and the elastic cylindrical pins are easily damaged. If there are too many elastic cylindrical pins to be disassembled, the existing methods are often difficult to meet the needs, which not only consumes a lot of time and physical strength of the installer, but also makes it difficult to ensure the quality.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: stainless steel countersunk head screws, flat-tail Otagomachine screws, 10.9 galvanized screws, connecting column hexagon screws and other products, we can provide you with suitable products for you OtagoFastener Solutions.