Service HotlineAlthough there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
Therefore, there is a need to design a bearing retaining ring disassembly and installation device that facilitates the installation and disassembly of the bearing retaining ring, and is safe and reliable.
The production of stud bolts requires fixed equipment and machine tool processing. Of course, the processing procedure is relatively simple. There are mainly the following procedures: first, the material needs to be pulled out. After this process, the next process can be carried out. The next process is to use a cutting machine to cut the straight and long material into the length required by the customer according to the customer's requirements. This completes the second process. The third process is Put the cut short material on the thread rolling machine and roll out the thread; the ordinary stud bolts are processed here, of course, if other requirements are required, other processes are required. [1] The commonly known bolt refers to the screw with a larger diameter. According to this statement, the diameter of the screw is much smaller than that of the bolt. Stud bolts do not have a head, and some are called studs. Both ends of the stud are threaded, with no thread in the middle and a smooth rod in the middle. Studs are used on large equipment such as gear racks. In actual use, the external load will have vibration and the influence of temperature will reduce the frictional force, and the threaded connection will loosen and fail over time. Therefore, it is necessary to do a good job in the maintenance of the stud bolts at ordinary times. Stud bolts or anchor bolts will have problems under the action of mechanical friction for a long time. When problems occur, the engine oil pan should be removed, and the use of the engine bearing bushes should be carefully checked, and the clearance between the bearing bushes should be checked. Whether it is too large, if the gap is too large, it should be replaced in time. When replacing the stud bolts, also replace the connecting rod bolts. When some large equipment such as nail making machines are in normal operation, if they find that the engine is not running very stable or there is abnormal noise, they should stop and check in time to avoid bigger problems. [1] In each maintenance, the newly replaced stud bolts and other accessories should be inspected. During the inspection, the focus should be on the head and guide part of the stud bolt. Whether there are cracks or dents in each part, and also check whether the tooth shape of the stud bolt has changed. Is there any abnormality in the thread pitch? If there is any abnormality, it must not be used again. A torque wrench should be used when installing the connecting rod cover. It must be tightened according to the specified standards, the torque should not be too large or too small, and attention should be paid to selecting the stud bolts and studs of the supporting manufacturer.
According to the development and evolution process of self-tapping screws, we believe that the main types of self-tapping screws are as follows: 1. Common self-tapping screw threads are self-tapping threads, also known as wide thread. The surface is mostly electroplated. 2. Self-cutting and self-tapping screws are called scraping ends of self-tapping screws in my country's standard. The threads are self-tapping threads or machine threads, and the cross grooves are also H type. There are several types of self-cutting self-tapping screws: cross recessed pan head self-cutting self-tapping screws, cross recessed countersunk head self-cutting self-tapping screws. Cross recessed countersunk head self-cutting self-tapping screws, hexagon head self-cutting self-tapping screws. 3. Self-extrusion and self-tapping screws (self-tapping locking screws) The threads of self-extrusion and self-tapping screws are generally machine threads, and self-tapping threads are rarely used. In the wrenching method, in order to ensure the use of high-speed automatic assembly wrenches, slotting is generally not recommended. The cross section of the screw of the self-extrusion self-tapping screw is triangular. So it is also called triangular thread screw. 4. Self-drilling and self-tapping screws (self-drilling screws) The threads of self-drilling and self-tapping screws are self-tapping threads according to Chinese, German and international standards. In the American ASME and SAE standards, the BSD self-drilling self-tapping screws are self-tapping threads, and the CSD self-drilling self-tapping screws are machine threads. Self-drilling self-tapping screws are not recommended for slotted and normal hex head. 5. Metal driving screws (metal tapping screws) The metal driving screws have multiple threads and special threads with a certain helix angle. Only the American standard has metal drive screws, and there are no Chinese and German standards. 6. Wallboard self-tapping screws (dry wall screws) Wallboard white tapping screws are special threads with horn head, cross groove (H type) and 60° profile angle, and the surface is mostly phosphate treatment (phosphating). 7. The cross groove of the fiberboard nail is Z-shaped, and the surface treatment is mostly electroplating. There are several types of fiberboard nails: countersunk head, double countersunk head fiberboard nails, pan head, pan head flange (with pad) fiberboard nails, semi-countersunk head, semi-countersunk head flange (with cushion) fiberboard nails. 8. Combination self-tapping screws Ordinary self-tapping screws, self-cutting self-tapping screws, self-drilling self-tapping screws, etc., and flat washers, elastic washers (including spring washers, elastic locking washers, etc.). 9. Others Self-tapping screw types High and low thread double lead self-tapping screws, coarse and fine thread (different pitch) thread self-tapping screws, threads coated with sealing material (fall resistance) self-tapping screws, various composite groove self-tapping screws, Other special self-tapping screws, etc. In short, there are many types of self-tapping screws. With the development of production, the advancement of technology, new materials, new structures, and new thread forms, new self-tapping screw products will continue to appear.
The maximum unscrewing torque of the lock nut is affected by many factors. For the research on the low-cycle fatigue performance of the lock nut, the pitch diameter of the thread, the helix angle and the bevel angle of the thread remain unchanged. Only the maximum elastic restoring force FNmax and the equivalent friction angle ρe of the thread piece will appear to a certain extent after repeated use. Change. Therefore, it is only necessary to analyze the variation law of the maximum unscrewing moment when the lock nut is subjected to cyclic load from these two aspects.
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