Service HotlineIn the process of automatically locking the screw to the product, there are only three types of screw supply mechanisms in the traditional automatic screw locking machine: 1. Magnet sucks for screws; 2. Vacuum sucks for screws; 7. Air blows for screws. The above three methods require long-distance screw supply, resulting in slow screw supply, low efficiency and high manufacturing cost. To this end, we propose an automatic locking screw machine that can directly supply screws.
Gaskets are widely used in the machinery industry. According to the different needs of machinery and equipment in different industries, the structural forms of the sealing points are also different. Plum washer is one of the commonly used seals. It is commonly used between the pump and the motor coupling. In the actual production process of the enterprise, it is found that due to the influence of the material and structure, this type of gasket in common use can withstand impact force. Small, the septum is easily damaged. Because the current plum washers are all one-piece structures, even if one or several of the partitions are damaged, they need to be replaced as a whole. Although the value of a single plum washer is low, it needs to be shut down for maintenance and replacement almost every week. It also seriously affects the normal production of the enterprise, and the one-piece plum blossom gasket is also difficult to repair, adding unnecessary use costs to the enterprise. For this reason, the plum blossom gasket needs to be improved to strengthen the impact resistance of the gasket, and can be repeated Maintenance and use, prolong the maintenance cycle of the equipment, and ensure the normal production of the enterprise. The purpose of the utility model Yueluo is to solve the above-mentioned deficiencies in the existing technology, improve the existing technology, and provide a simple structure, which strengthens the impact resistance of the gasket, and can be repeatedly maintained and used to prolong the maintenance of the equipment. The cycle guarantees the plum blossom elastic washer normally produced by the enterprise. In order to achieve the above purpose, Yueluo is achieved through the following technical solutions-namely a plum blossom elastic washer, including an elastic washer body with a partition, the technical point is that the washer body is composed of a washer base and a partition that is independent of each other. , the septum and the gasket base are fixedly connected into one through the fixing piece. In order to further strengthen the impact resistance of Yueluo, the contact parts of the spacer and the washer base are respectively processed with a limited clamping table and a matching groove, so that the spacer and the washer base can be better integrated into one. According to the different specifications of the torx washer, the spacer and the washer can be fixed as a whole by rivets; or by screws. In addition, a semi-rigid tightening ring with grooves is embedded inside the washer base, and the width of the tightening ring is smaller than the width of the washer base; the ends of the rivets or screws are located in the grooves of the tightening ring, so as not to affect the performance of the torx washer JH is often installed. After the above improvement, Yueluo has improved the one-piece structure of the plum-blossom washer into a split structure and adopted a variety of fixed structure forms, so it has a simple structure, strengthens the impact resistance of the gasket, and can be repeatedly maintained and used. , Extend the maintenance cycle of the equipment and ensure the advantages of the normal production of the enterprise.
At present, due to the installation position determined in the design process of the traditional thrust cylinder in China, the corresponding position of the piston rod and the clamping arm is fixed, and it is impossible to ensure that the workpiece can be clamped while the workpiece is thin. It is not conducive to the use of such products when clamping. Secondly, when the workpiece is assembled or welded, it not only needs to be tightened in a certain direction, but also needs to be positioned, so as to ensure the accuracy required for processing. When a workpiece is fixed in this way, it must be realized by adding a mechanism, which will increase the complexity of the system and bring inconvenience to installation and maintenance.
The purpose of Yueluo is to provide a stamping process for screws. Before stamping, a sticky protective layer is coated on the pressure surface of the screw blank. The sticky protective layer can play a buffering role during stamping and prevent the screw head from being damaged. In order to achieve the above purpose, the technical solution of Yueluo is to design a screw stamping process, which uses a stamping die to stamp the screw blank and punch out the screw head; and before stamping, the pressure surface of the screw blank is coated with adhesive protection. layer.
High-strength fasteners must be quenched and tempered according to technical requirements. The purpose of heat treatment and tempering is to improve the comprehensive mechanical properties of fasteners to meet the specified tensile strength value and yield ratio of the product. The heat treatment process has a crucial impact on high-strength fasteners, especially its intrinsic quality. Therefore, in order to produce high-quality high-strength fasteners, advanced heat treatment technology and equipment must be available. Due to the large production volume and low price of high-strength bolts, and the threaded part is a relatively fine and relatively precise structure, the heat treatment equipment is required to have large production capacity, high degree of automation, and good heat treatment quality. Since the 1990s, the continuous heat treatment production line with protective atmosphere has dominated, and the shock bottom type and mesh belt furnace are especially suitable for heat treatment and tempering of small and medium-sized fasteners. In addition to the good sealing performance of the furnace, the quenching and tempering line also has advanced computer control of atmosphere, temperature and process parameters, equipment failure alarm and display functions. High-strength fasteners are automatically controlled and operated from feeding-cleaning-heating-quenching-cleaning-tempering-coloring to offline, which effectively ensures the quality of heat treatment. The decarburization of the thread will cause the fastener to trip before the resistance required by the mechanical properties is reached, which will cause the failure of the threaded fastener and shorten the service life. Due to the decarburization of the raw material, if the annealing is improper, the decarburized layer of the raw material will be deepened. In the process of quenching and tempering heat treatment, some oxidizing gas is generally brought in from outside the furnace. The rust of the bar wire or the residue on the surface of the wire rod after cold drawing will also decompose after being heated in the furnace, and some oxidizing gases will be generated by the reaction. For example, the surface rust of steel wire, which is composed of iron carbonate and hydroxide, will be decomposed into CO₂ and H₂O after heating, thus aggravating decarburization. Studies have shown that the degree of decarburization of medium carbon alloy steel is more serious than that of carbon steel, and the fastest decarburization temperature is between 700 and 800 degrees Celsius. Because the attachments on the surface of the steel wire decompose and synthesize carbon dioxide and water very quickly under certain conditions, if the furnace gas of the continuous mesh belt furnace is not properly controlled, it will also cause excessive decarburization of the screw. When the high-strength bolt is formed by cold heading, the raw material and the annealed decarburized layer not only still exist, but also are extruded to the top of the thread. For the surface of the fastener that needs to be quenched, the required hardness cannot be obtained. Its mechanical properties (especially strength and wear resistance) decreased. In addition, the surface of the steel wire is decarburized, and the surface layer and the internal structure have different expansion coefficients, and surface cracks may occur during quenching. For this reason, during quenching and heating, the top of the thread should be protected from decarburization, and the fasteners whose raw materials have been decarburized should be properly carbonized, and the advantages of the protective atmosphere in the mesh belt furnace should be adjusted to the original carbon-coated parts. The carbon content is basically the same, so that the decarburized fasteners are slowly restored to the original carbon content. The carbon potential is preferably set at 0.42% - 0.48%. The carbon coating temperature is the same as the quenching heating, and cannot be carried out at high temperatures , so as to avoid coarse grains and affect mechanical properties. The quality problems that may occur in the process of quenching and tempering of fasteners mainly include: insufficient hardness in the quenched state; uneven hardness in the quenched state; excessive quenching deformation; quenching cracking. Such problems in the field are often related to raw materials, quenching heating and quenching cooling. Correctly formulating the heat treatment process and standardizing the production operation process can often avoid such quality accidents.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: galvanized semi-hollow rivets, hot-dip galvanized hexagonal nuts, narrow-sided flat washers, extended screws and other products, we can provide you with suitable products for you. Fastener Solutions.
