Service HotlineTraditionally, the pressure rivets on the product are all beaten by hand by workers, resulting in high scrap rate and low efficiency, and this rivet is not a traditional rivet, so it is difficult to locate and requires high pressure. The rivets are thin, and the pressure is too large to cause deformation of the rivets. If the pressure is too small, it cannot be riveted. Without special positioning and tooling, it cannot be riveted on the riveting machine. The quality of the products produced in this way is difficult to guarantee, and the quality levels of the products in the same batch are uneven. Affect delivery time.
Although there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
1. First remove the sludge on the surface of the broken head of the broken screw, use the center gun to kill the center gun of the section, and then use an electric drill to install a drill bit with a diameter of 6-8 mm to drill the hole in the center of the section, pay attention to the hole must be drilled through. After the hole is drilled through, remove the small drill bit and replace it with a drill bit with a diameter of 16 mm, and continue to expand and drill through the hole of the broken bolt. 2. Take a welding rod with a diameter of less than 3.2 mm and use a medium and small current to carry out surfacing welding from the inside to the outside in the hole of the broken bolt. Take half of the entire length of the broken bolt at the beginning of the surfacing welding. When starting the surfacing welding, the arc should not be too long. In order to avoid burning through the outer wall of the broken bolt, surfacing to the upper end face of the broken bolt, and then continue surfacing to weld a cylinder with a diameter of 14-16 mm and a height of 8-10 mm. 3. After the surfacing is completed, hammer the end face with a hammer to make the broken bolt vibrate along its axial direction. Due to the heat generated by the previous arc and the subsequent cooling plus the vibration at this time, the broken bolt and the thread of the body will be loose in between. 4. Carefully observe, when it is found that a small amount of rust leaks from the fracture after the knock, take the M18 nut and put it on the surfacing column head and weld the two together. 5. After welding, use a torx wrench to cover the nut while it is still hot, and twist it back and forth, or tap the end face of the nut with a small hand hammer while twisting back and forth, so that the broken bolt can be taken out. 6. After taking out the broken bolt, use a suitable tap to process the thread in the frame to remove rust and other debris in the hole.
The general nut will loosen itself due to vibration and other reasons during use. In order to prevent this phenomenon, the self-locking nut was invented. The main functions of self-locking nuts are anti-loose and anti-vibration. For special occasions. Its working principle is generally self-locking by friction. The types of self-locking nuts classified by function include those with nylon rings, those with neck closures, and those with metal anti-loosening devices. They are all effective torque type lock nuts (refer to GB/T3098.9-2002 national standard)
T-bolts for channel steel usually include a head and a shank. The shank is provided with threads. Traditional T-bolts for channel steel are used for channel steel, and both channel steel and bolts are made of steel. , the two are prone to thermal expansion and contraction due to changes in the external ambient temperature, and are prone to loosening, resulting in unstable connections.
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