Service HotlineIn the modern industrial field, products such as nuts and bolts are widely used to lock structural parts, but at the same time we also find that in many cases, especially when applied to vibration, we often need to lock the already locked Structural parts are regularly repaired and strengthened to prevent structural dislocation caused by loose nuts and bolts.
Countersunk head screws are mostly used after installation, and the surface of the parts cannot be raised, and the parts to be fastened have two thicknesses. Thickness, after the screw is tightened, there is still a part of the screw thread that does not enter the threaded hole. In this case, the countersunk head screw can definitely be tightened. There is usually a situation where the thickness of the fastened part is less than the height of the head of the countersunk head screw, which is commonly seen in sheet metal parts in mechanical equipment, such as the connection between the hinge of the chassis and the door and the box; the sheet metal of the equipment The connection of the cover to the equipment, etc. Due to the small thickness of the part, the tightened sheet metal part, the screw through hole completely becomes a conical hole, in this case, when the countersunk head screw is tightened, the screw head is not a tapered surface to press the sheet metal part , but the bottom of the screw head and the top of the threaded hole are squeezed. Although it feels that the screw is tightened, the sheet metal part is stuck instead of being pressed. In this case, although it feels that the screw is tightened, the sheet metal The gold pieces were indeed not tightened. This is a very common situation. Let’s talk about the reasons for the processing: the head cone of the countersunk screw has a 90° conical angle, and the apex angle of the newly bought drill is usually 118°-120°. Some workers who lack training do not know this angle is poor. It is often used to ream the hole with a 120° drill bit, which results in that when the countersunk head screw is tightened, it is not the conical surface of the head, but a line at the bottom of the screw head, which is one of the reasons why the so-called countersunk head screw cannot be tightened. , it's not the screw's fault.
High-strength fasteners must be quenched and tempered according to technical requirements. The purpose of heat treatment and tempering is to improve the comprehensive mechanical properties of fasteners to meet the specified tensile strength value and yield ratio of the product. The heat treatment process has a crucial impact on high-strength fasteners, especially its intrinsic quality. Therefore, in order to produce high-quality high-strength fasteners, advanced heat treatment technology and equipment must be available. Due to the large production volume and low price of high-strength bolts, and the threaded part is a relatively fine and relatively precise structure, the heat treatment equipment is required to have large production capacity, high degree of automation, and good heat treatment quality. Since the 1990s, the continuous heat treatment production line with protective atmosphere has dominated, and the shock bottom type and mesh belt furnace are especially suitable for heat treatment and tempering of small and medium-sized fasteners. In addition to the good sealing performance of the furnace, the quenching and tempering line also has advanced computer control of atmosphere, temperature and process parameters, equipment failure alarm and display functions. High-strength fasteners are automatically controlled and operated from feeding-cleaning-heating-quenching-cleaning-tempering-coloring to offline, which effectively ensures the quality of heat treatment. The decarburization of the thread will cause the fastener to trip before the resistance required by the mechanical properties is reached, which will cause the failure of the threaded fastener and shorten the service life. Due to the decarburization of the raw material, if the annealing is improper, the decarburized layer of the raw material will be deepened. In the process of quenching and tempering heat treatment, some oxidizing gas is generally brought in from outside the furnace. The rust of the bar wire or the residue on the surface of the wire rod after cold drawing will also decompose after being heated in the furnace, and some oxidizing gases will be generated by the reaction. For example, the surface rust of steel wire, which is composed of iron carbonate and hydroxide, will be decomposed into CO₂ and H₂O after heating, thus aggravating decarburization. Studies have shown that the degree of decarburization of medium carbon alloy steel is more serious than that of carbon steel, and the fastest decarburization temperature is between 700 and 800 degrees Celsius. Because the attachments on the surface of the steel wire decompose and synthesize carbon dioxide and water very quickly under certain conditions, if the furnace gas of the continuous mesh belt furnace is not properly controlled, it will also cause excessive decarburization of the screw. When the high-strength bolt is formed by cold heading, the raw material and the annealed decarburized layer not only still exist, but also are extruded to the top of the thread. For the surface of the fastener that needs to be quenched, the required hardness cannot be obtained. Its mechanical properties (especially strength and wear resistance) decreased. In addition, the surface of the steel wire is decarburized, and the surface layer and the internal structure have different expansion coefficients, and surface cracks may occur during quenching. For this reason, during quenching and heating, the top of the thread should be protected from decarburization, and the fasteners whose raw materials have been decarburized should be properly carbonized, and the advantages of the protective atmosphere in the mesh belt furnace should be adjusted to the original carbon-coated parts. The carbon content is basically the same, so that the decarburized fasteners are slowly restored to the original carbon content. The carbon potential is preferably set at 0.42% - 0.48%. The carbon coating temperature is the same as the quenching heating, and cannot be carried out at high temperatures , so as to avoid coarse grains and affect mechanical properties. The quality problems that may occur in the process of quenching and tempering of fasteners mainly include: insufficient hardness in the quenched state; uneven hardness in the quenched state; excessive quenching deformation; quenching cracking. Such problems in the field are often related to raw materials, quenching heating and quenching cooling. Correctly formulating the heat treatment process and standardizing the production operation process can often avoid such quality accidents.
Iron two combination screws can be sucked up with magnets, but stainless steel two combination screws are difficult to be sucked up. Environmentally friendly three-combination screws and non-environmentally friendly ones are invisible to the naked eye and require mechanical testing. It cannot be judged with the naked eye and out of thin air. The specifications of the two combination screws need to be determined by the national standard. The salt spray of the two combination screws needs to be measured with a salt spray machine for how many hours.
Ordinary open rivet is a kind of product in rivet. It is riveted to the workpiece by expanding the rivet body after the big end of the mandrel is pulled. After the traditional rivet is riveted, the operator will cut the mandrel short, the mandrel does not work, and the workpiece is riveted by the material strength of the rivet body itself. After the mandrel is pulled, the middle of the rivet body becomes a cavity, and the mandrel shears The distance of the segments is relatively random. The random shearing determines the length of the cavity of the riveting body, and the length of the cavity determines the tensile and shear strength of the riveting body. The volume of the cavity is large, the tensile and shear strength is low, and the cavity is small. , the tensile and shear strength is slightly improved, so the breaking point of the rivet can completely affect the use effect of the rivet.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: national standard GB812 yuan round nuts, square screws, two-wave wave spring washers, tire nuts and other products, we can provide you with suitable tightening. Firmware Solutions.
