Service HotlineEquipment that needs to be maintained at high altitude or under complex working conditions requires screw loss prevention design. Although traditional captive screws can achieve the purpose of preventing falling off, because the diameter of the screw is smaller than the major diameter of the thread, it is difficult to match the gasket, and the gasket will be eccentric, which is easy to install. Scratch the surface of the product, affecting the corrosion resistance and appearance of the product.
All kinds of industrial equipment need to be installed on the equipment foundation for work and operation. The equipment foundation includes concrete foundation, steel base, steel platform, steel frame and other forms.
flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
T-bolts are often used in conjunction with flange nuts, which are standard supporting connectors when installing corner fittings, and can be automatically positioned and locked during the installation process. At present, in the welding process of T-bolts, there is often a method of manual welding. Using such a method, the manufacturing cycle is long, the labor intensity is high, the production efficiency is low, and the welding quality is difficult to guarantee.
The drawing process has two purposes, one is to modify the size of the raw materials; the other is to obtain basic mechanical properties of the fasteners through deformation and strengthening. For medium carbon steel, medium carbon alloy steel also has another purpose, that is, to make the wire rod. The flaky cementite obtained after controlled cooling is cracked as much as possible during the drawing process to prepare for the subsequent spheroidization (softening) annealing to obtain granular cementite. However, some manufacturers arbitrarily reduce the drawing in order to reduce costs. The excessive reduction rate increases the work hardening tendency of the wire rod, which directly affects the cold heading performance of the wire rod. If the distribution of the reduction ratio of each pass is not appropriate, it will also cause torsional cracks in the wire rod during the drawing process. In addition, if the lubrication is not good during the drawing process, it can also cause regular transverse cracks in the cold drawn wire rod. The tangential direction of the wire rod and the wire drawing die is not concentric at the same time when the wire rod is rolled out of the die, which will cause the wear of the unilateral hole pattern of the wire drawing die to aggravate, make the inner hole out of round, and cause uneven drawing deformation in the circumferential direction of the wire. The roundness of the steel wire is out of tolerance, and the cross-sectional stress of the steel wire is not uniform during the cold heading process, which affects the cold heading pass rate. During the drawing process of the wire rod, the excessive surface reduction ratio will deteriorate the surface quality of the steel wire, while the too low surface reduction ratio is not conducive to the crushing of the flaky cementite, and it is difficult to obtain as much granular cementite as possible. , that is, the spheroidization rate of cementite is low, which is extremely unfavorable to the cold heading performance of the steel wire. For the bar and wire rod produced by the drawing method, the partial surface reduction rate is directly controlled within the range of 10%-15%.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: wholesale stainless steel, B18.2.2 large hexagon flange nuts, inch nuts, internal tooth chrysanthemum meson and other products, we can provide you with suitable tightening Firmware Solutions.
