Service HotlineThe process of removing iron oxide plate from cold heading steel wire rod is stripping and dephosphorization. There are two methods: mechanical dephosphorization and chemical pickling. Replacing the chemical pickling process of wire rod with mechanical phosphorus removal not only improves productivity, but also reduces environmental pollution. This phosphorus removal process includes bending method (the round wheel with triangular grooves is commonly used to repeatedly bend the wire rod), spray nine method, etc. The phosphorus removal effect is good, but the residual iron and phosphorus cannot be removed (the removal rate of iron oxide scale is 97%) ), especially when the iron oxide scale is very sticky, therefore, mechanical phosphorus removal is affected by iron scale thickness, structure and stress state. Carbon steel wire rods used for low strength fasteners (less than or equal to 6.8) High-strength bolts (greater than or equal to grade 8.8) use wire rods to remove all iron oxide scales after mechanical dephosphorization, and then go through a chemical pickling process for compound dephosphorization. For low carbon steel wire rods, the iron sheets left by mechanical dephosphorization are likely to cause uneven wear of grain draft. When the grain draft hole adheres to the iron sheet when the wire rod rubs against the external temperature, the surface of the wire rod produces longitudinal grain marks. More than 95% are caused by scratches on the surface of the steel wire during the drawing process. Therefore, the mechanical phosphorus removal method is not suitable for high-speed drawing.
Fasteners are a type of mechanical parts that are used for fastening connections and are widely used. They are used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, molds, hydraulics and other industries. This kind of fastener is a widely used mechanical basic part. It is characterized by a wide variety of specifications, different performance and uses, and a very high degree of standardization, serialization and generalization. Therefore, some people also refer to a type of fasteners with existing standards as standard fasteners, or simply as standard parts.
With the mass production of large-scale equipment, standardization, and the concept of lean production, it has become more and more important to improve the efficiency of the assembly stage. Nowadays, when assembling small equipment, power tools and automatic bolt supply devices are basically popular, but only for M3 and smaller However, large equipment is often fastened with M8 or larger diameter bolts, and it is still in the process of combining manual and air tools. Among them, the pre-installation of the flat and spring washers on the bolts is completely manual operation. When the bolts need to be tightened in large quantities, the shortcomings of low efficiency are particularly obvious, and the flat and spring washers are easy to be scattered when manually assembled, and there are mixed installations of different specifications. Problems such as less installation and missing installation will affect the processing quality.
At present, the commonly used fastener loosening prevention methods generally include non-removable anti-loosening solutions and friction-increasing anti-loosening solutions. The non-removable anti-loosening scheme uses welding, bonding or punch point riveting to change the detachable threaded connection into a non-detachable threaded connection. In the non-removable anti-loosening scheme, the threaded fasteners cannot be reused and the operation is troublesome. It is often used in some important occasions that require high anti-loosening performance without disassembly. The anti-loosening scheme that increases the frictional force uses the method of increasing the frictional force of the bolt (screw) head and the end face of the nut to achieve the purpose of anti-loosening. The anti-loosening solution that increases friction is not limited by space and can be disassembled repeatedly, but the reliability is poor. After a certain period of work, the anti-loosening effect will be reduced due to vibration and other reasons.
In order to meet the requirements of anti-loosening bolts of parts with small surface hardness such as plastic parts, Yueluo provides a spring washer and the installation structure of the spring washer, which can effectively reduce the damage of the spring washer to the surface of the parts. And meet the anti-loosening effect of the spring washer. The technical solution provided by Yueluo is a spring washer, which includes a washer body with at least two raised claws on the washer body
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: JB screws, flat cup bolts, step rivets, compression nuts and other products, we can provide you with suitable fastener solutions for you.
