Service HotlineThe self-tapping locking screw is composed of three parts: the head, the stem and the end of the stem from beginning to end. The composition of each self-tapping screw has four major elements: head shape, wrenching method, thread type, and end type. Head Shapes - Head shapes come in all shapes and sizes. There are round head (semi-round head), oblate head, round head flange (with pad), oblate head flange (with pad), pan head, pan head flange (with pad), countersunk head, semi-countersunk head, Cylinder head, spherical cylinder head, horn head, hexagonal head, hexagonal flange head, hexagonal flange (with gasket), etc. Wrench Styles - There are various ways of wrenching. External wrench: hexagonal, hexagonal flange, hexagonal flange, hexagonal flower shape, etc.; internal wrench: slotted, cross groove H type (Phillips), cross groove Z type (Pozidriv), cross groove F type (Frearson) , Square groove (Scrulox), compound groove, internal spline, internal hexagon flower (plum groove), internal triangle, internal hexagon, internal 12-angle, clutch groove, six-blade groove, high torque cross groove and so on. Thread Types - There are many types of threads. There are self-tapping threads (wide thread), machine threads, drywall screw threads, fiberboard screw threads, and some other special threads. In addition, the thread can be divided into single lead (single head), double lead (double head), multi-lead (multiple head) and high and low thread double head thread. End type - The end type mainly includes saw end and flat end. However, according to the function of use, grooves, grooves, incisions or parts with a cutting function can be processed. In some standards, the same saw end or flat end, there are different forms. There are various changes in the head shape, wrenching method, thread type and shank end type of self-tapping screws. They can be combined with each other to show many different products belonging to the category of self-tapping screws.
through-hole mounting nut, comprising a hexagonal portion 1 and a cylindrical portion 2, a threaded hole 3 is provided between the hexagonal portion 1 and the cylindrical portion 2, and two grooves 4 are opened on the cylindrical portion 2, and each of the two sides of the groove 4 has a The raised side 5, the two sides protruding from the sheet metal part 7, if squeezed or hit by the bolt 8, it will bend to both sides and buckle on the sheet metal part, so that it is not welded directly. Rubber can also be used. Each of the upper surfaces of the side edges 5 is provided with a convex point 6 so that the hammer will not slip when hitting.
At present, injection molding screws are widely used in various electronic and automotive components, including a body, the middle of which is provided with a through hole 3, the body head 1 has a hexagonal cross-section, and the tail 2 is provided with screw teeth. When in use, the middle through hole 3 of the main body will first put the wire harness, and then fix it by injection molding from the head I, and the threads of the tail 11 should be connected and installed with other components. Because the head I of the main body is hexagonal, the torque provided after injection molding is insufficient. Therefore, after the external thread is installed and connected with other components, the head is prone to slip, the installation is not reliable, and there is no push-pull force, resulting in product failure and increased safety hazards.
(1) The screw-in performance test is to screw the self-tapping locking screw sample into the test plate until one complete thread completely passes the test without breaking. (2) The destructive torque test is to clamp the stem of the self-tapping locking screw specimen in a thread mold or other device that matches the screw thread, and uses a calibrated torque-measuring device to measure the screw. Torque is applied until fracture, which should not occur in the clamped threaded portion. (3) Carry out a tensile test on the screw sample to check the minimum tensile load for failure. The fracture should be within the length of the rod or the unthreaded thread, and should not occur at the junction of the nail head and the rod. Before the sample breaks, it should be It can reach the minimum tensile load specified by the corresponding performance class. (4) Hydrogen embrittlement is a problem that must be strictly paid attention to in the surface treatment process of self-tapping locking screws. In the pickling process, the screw is stirred in dilute hydrochloric acid, and the amount of hydrogen absorbed by the pickling steel increases linearly with the square root of time and reaches the saturation value. Less than 100%, a large number of hydrogen atoms will be produced, which will be attached to the surface of the screw, resulting in hydrogen infiltration, and the steel will become brittle due to the absorption of hydrogen. The self-tapping locking screw takes 6~8h to drive hydrogen, and the temperature is 160~200℃ (phosphating) and 200~240℃ (electroplating). However, in the production process, the hydrogen drive time should be determined according to many production conditions such as core hardness, surface roughness, electroplating time, coating thickness, pickling time, and acid concentration. It is best to do it before passivation and just after electroplating.
Bolts made of high-strength steel, or bolts that require a large pre-tightening force, can be called high-strength bolts. High-strength bolts are mostly used for the connection of bridges, rails, high-voltage and ultra-high-voltage equipment. The fracture of this kind of bolt is mostly brittle fracture. High-strength bolts applied to ultra-high pressure equipment need to be prestressed to ensure the sealing of the container.
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