Service HotlineAt present, machinery and equipment have gradually become the main force of work production. Many equipment require frequent maintenance and even replacement of parts during use. During the process of maintenance and replacement, it is inevitable to encounter the problem of screw disassembly and assembly. In the process of disassembly and assembly, it is almost necessary to cooperate with both hands, or because the thread is too long, installation and disassembly are very cumbersome. Especially in the butt installation of flanges, bolts and nuts are used for clamping and fixing at this stage. During use, two hands are required to hold a board, a fixed screw, and a screw nut. This is to prevent the nut from During the turning process, the screw also rotates. When screwing, the wrench should be taken down without interruption, re-selected a good position, and then screw the screw forcefully again, and repeated several times before the screw can be unscrewed. Time and labor costs for maintenance are wasted. At present, there is no screw that is easy to install and remove.
flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
Gaskets are mechanical seals between two objects, usually used to prevent pressure, corrosion, and natural thermal expansion and contraction of pipes between two objects and leakage. Since machining the surface is not possible, irregularities can be filled with spacers. Gaskets are usually made from sheet materials such as pad paper, rubber, silicone rubber, metal, cork, felt, neoprene, rubber, fiberglass or plastic polymers such as Teflon. Gaskets for specific applications may contain asbestos. The existing gasket is easily deformed for a long time in use, and the gasket cannot play the role of making up the difference. In addition, during the use process of the gasket, the adhesion between the gasket and the nut or the mechanical surface becomes poor, resulting in a poor sealing effect.
At present, injection molding screws are widely used in various electronic and automotive components, including a body, the middle of which is provided with a through hole 3, the body head 1 has a hexagonal cross-section, and the tail 2 is provided with screw teeth. When in use, the middle through hole 3 of the main body will first put the wire harness, and then fix it by injection molding from the head I, and the threads of the tail 13 should be connected and installed with other components. Because the head I of the main body is hexagonal, the torque provided after injection molding is insufficient. Therefore, after the external thread is installed and connected with other components, the head is prone to slip, the installation is not reliable, and there is no push-pull force, resulting in product failure and increased safety hazards.
The above riveting requires special tools and equipment, which cannot be used in actual specific occasions. In the case of no electricity and no air, only manual tools can be used; and manual tools cannot be used for large types of rivets due to limited human strength. Moreover, after the rivet is disassembled, the rivet itself will be destroyed and cannot be reused.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: hemispherical head screws, carbon steel washers, Dongguan nylon nuts, square nuts and other products, we can provide you with suitable fastener solutions for you .
