Service HotlineThe nut is based on the reaction force principle of the inner hexagonal cone of the clamping part and the outer hexagonal cone of the locking part. The higher the pressure, the tighter the lock, so that the bolt can achieve the purpose of self-locking and tightening. The existing bolts rely on multiple nuts against each other to prevent loosening. This method cannot be completely locked, and the bolts are easily loosened when subjected to huge pressure and vibration, which hides potential safety hazards;
Convex washers are mainly punched out of iron plates. The shape is generally a flat washer with a hole in the middle. Flat washers are usually thin pieces of various shapes to reduce friction, prevent leakage, isolate, prevent loosening or Dispersing pressure, the rationality of its design structure and the safety during use are very important.
In the manufacture of fasteners, the correct selection of fastener materials is an important part, because the performance of fasteners is closely related to its materials. If the material is improperly or incorrectly selected, the performance may not meet the requirements, the service life may be shortened, or even accidents or processing difficulties may occur, and the manufacturing cost will be high. Therefore, the selection of fastener materials is a very important link. Cold heading steel is a steel for fasteners with high interchangeability produced by cold heading forming process. Because it is formed by metal plastic processing at room temperature, each part has a large amount of deformation and a high deformation speed. Therefore, the performance requirements of cold heading steel raw materials are very strict. On the basis of long-term production practice and user research, combined with GB/T6478-2001 Technical Conditions for Cold Heading and Cold Extrusion Steel GB/T699-1999 High-Quality Carbon Structural Steel and target JISG3507-1991 Cold Heading Characteristics of Carbon Steel Wire Rod for Steel, taking the material requirements of grade 8.8 and grade 9.8 bolts and screws as an example, the determination of various chemical elements. If the C content is too high, the cold formability will be reduced; if it is too low, the mechanical properties of the parts cannot be met, so it is set at 0.25% - 0.55%. Mn can improve the permeability of steel, but adding too much will strengthen the matrix structure and affect the cold forming performance; when the part is quenched and tempered, it has the tendency to promote the growth of austenite grains, so it should be appropriately improved on the basis of international standards. 0.45 % - 0.80 %. Si can strengthen the ferrite and reduce the cold formability. SP is an impurity element, and their existence will cause segregation along the grain boundary, resulting in the embrittlement of the grain boundary and damage to the mechanical properties of the steel. It should be reduced as much as possible. B. The maximum value of boron content is 0.005%, because although boron element can significantly improve the permeability of steel, it will also increase the brittleness of steel. Excessive boron content is very unfavorable for workpieces such as bolts, screws and studs that require good comprehensive mechanical properties.
The retaining ring is a ring-shaped body with an opening, and the traditional processing method is stamping. That is, a plate-shaped material is selected and punched out on the plate-shaped material (a circular body, and then the middle of the circular body is punched to form a ring-shaped ring body.) The punched material in the middle cannot be used again. This results in a waste of material.
At present, for roller or needle roller bearings without cages, ribs, and low-speed operation, the structure mainly includes inner and outer rings and rollers or needle rollers in the raceway between the inner and outer rings, and additional The retaining rings on both sides of the roller or needle roller, among which the retaining rings added on both sides of the roller or needle roller are annular steel sheets punched from metal sheet, and their function in the bearing is only Correctly guide the rollers or needle rollers to run normally in the raceway between the inner and outer rings to prevent the rollers or needle rollers from deviating and slipping out of the raceway. The defect of the retaining ring of this structure is that first, because the rigid retaining ring and the inner ring are completely separated, there is a gap between the retaining ring and the installation shaft during installation. When the bearing is working, The retaining ring is driven by the outer ring and the rollers or needle rollers to rotate around the installation shaft. Due to the inconsistency of the structure, the retaining ring is easy to fall off during the rotation process, the safety of use is poor, and the rollers or needle rollers will appear toward the raceway. The situation of one side offset, which causes the bearing load center to offset, affects the reliability of the bearing operation, and ultimately affects the service life of the bearing; There is a gap between the raceways of the needle, so the tidbits, dust, etc. generated during the working process will continue to enter the raceway between the inner and outer rings. It is stuck; in addition, due to the gap between the steel retaining ring and the raceway, the grease stored in the raceway will be continuously lost, which will cause the bearing to heat up due to frequent lack of grease, or even burn out, which also affects the to the service life of the bearing.
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