Service HotlineAlthough there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
Now the screw itself is made of metal, so it is easy to rust, especially screws in harsh weather environments that are exposed to the air for a long time, such as air conditioners, wires, etc. In the existing technology, the shape of the screw has been fixed, and the structure of the screw itself is composed of a shaft with twill in the middle and a polygonal structure with stripes on the outside. OK, but because of the installation of some equipment, it needs to be exposed to the air for a long time. For example, the outdoor unit of the air conditioner must be installed in the outdoor area, and the outdoor can not be sheltered from wind and rain, so after long-term sun and rain, the screw The surface is easy to rust. If the rust is serious to a certain extent, the nut will be embroidered to death. Once the external machine needs to be disassembled one day, the embroidered screw will lose its use value and give workers to the workers. The disassembly and assembly of the screw has caused a lot of trouble, because the embroidered screw cannot be unscrewed directly. The only method used is to cut off the shaft in the middle of the screw with a hacksaw, or discard the entire screw structure. Since the shaft in the screw has been inserted into the middle of the wall, this waste is not good for both aesthetics and safety. To solve the rust problem of the screw, the existing technology is to improve the material of the screw, or to maintain it regularly, but this method itself is time-consuming and labor-intensive, and it is a waste of resources.
Equipment that needs to be maintained at high altitude or under complex working conditions requires screw loss prevention design. Although traditional captive screws can achieve the purpose of preventing falling off, because the diameter of the screw is smaller than the major diameter of the thread, it is difficult to match the gasket, and the gasket will be eccentric, which is easy to install. Scratch the surface of the product, affecting the corrosion resistance and appearance of the product.
1. When the main body is large-scale equipment, accessories need to be installed, such as sight glass, mechanical seal seat, deceleration frame, etc. The stud bolts used at this time, one end is screwed into the main body, and the other end is equipped with nuts after the accessories are installed. , Since the accessories are often disassembled, when the main body and the accessories are directly connected by bolts, the main body threads will be worn or damaged over time, and it is very convenient to use studs to replace them. 2. When the thickness of the connecting body is very large and the bolt length is very long, stud bolts will be used. The purpose of anti-loosening of stud connection In actual work, the external load has vibration, change, high temperature creep of the material, etc., which will reduce the friction force, the positive pressure in the thread pair disappears at a certain moment, and the friction force is zero, thus making the threaded connection loose. , if repeated action, the threaded connection will loosen and fail. Therefore, it is necessary to prevent loosening, otherwise it will affect the normal work and cause accidents.
Screw name broadcast 1. Machine screw 2. Self-tapping screw 3. Drilling screw 4. Wallboard screw 5. Fiberboard screw 6. Wood screw 7. Hexagonal wood screw 8. Non-prolapse screw 9. Combination screw 10. Micro screw 11. Furniture screws 12. Electronic screws
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