Stud bolts are manufactured in accordance with GB897-GB901 standards, the materials used are: Q235, 45#, 40Cr, 35CrMoA, Q345D, the specifications are: M3mm-M100mm, and the length can be customized according to user needs. High strength stud bolts, materials are 35#, 45#, 35CrMoA, 25Cr2MoV, 304, 316, 304L, 316L, 2H, 2HM, B7, B7M, B16, B8, 8, B8M, 8M, widely used in electric power, chemical industry , oil refining, valves, railways, bridges, steel structures, automobile and motorcycle accessories and other fields: generally used in mining machinery, bridges, automobiles, motorcycles, boiler steel structures, pendant towers, long-span steel structures and large buildings, etc. . Representation method of stud bolts: General stud bolts are expressed as: M12×100 GB 901-88 (standard) 35#/35# (material) 8.8 grade/8 grade (modulation grade) means: diameter = 12mm length = 100mm GB 901-88 adopts the national standard (of course, the industry standard can also be used as needed) stud bolt standard: GB 900-1988 Introduction to stud bolts Stud bolts save time and cost All stud bolt structures do not require drilling, Steps such as punching, threading, riveting, threading and finishing continue to expand the application potential of structural design, high current and small penetration. Therefore, welding to very thin sheets is possible. The workpiece for stud welding must be welded from one side. Can be soldered in all positions, with the help of extenders on vertical bulkheads that can be restricted. Since it is welded for a short time and there is little deformation after welding, no trimming is required. Because the welded structure does not require drilling, there is no leakage. The joint can achieve high strength, that is, the joint strength of stud welding is greater than the strength of the stud itself. How to install studs Good economy The advantage of other welding methods is the welding power. For mass-produced workpieces, standard studs are low cost. There are various types of equipment and welding torches, and the acquisition cost of equipment is relatively low. According to the product, it can be made into a multi-station automatic welding machine, or a high-precision gantry-type CNC automatic welding machine. Stud welding has high quality reproducibility and low rejection rate. However, in the application of stud welding, it should be noted that, like other fusion welding, there are certain restrictions on the carbon content in the steel. For structural steel studs, welding should be performed according to the recommended combination of stud material and base metal. There will be infusibility with the base metal. Combinations of stud material and base metal outside the recommended range shall be tested to determine the weldability and the product design requirements of the anchor bolt for the possibility of relevant inspection and evaluation.
Equipment that needs to be maintained at high altitude or under complex working conditions requires screw loss prevention design. Although traditional captive screws can achieve the purpose of preventing falling off, because the diameter of the screw is smaller than the major diameter of the thread, it is difficult to match the gasket, and the gasket will be eccentric, which is easy to install. Scratch the surface of the product, affecting the corrosion resistance and appearance of the product.
Anti-corrosion technology Stainless steel screws are made of metal, and there are four main methods for metal anti-corrosion, namely the properties of the material itself, the environment of use, the interface between materials and the environment, and the improvement of the metal structure design. If a complete anti-corrosion alloy is used to make stainless steel Screws, unless there is a special need, are not cost-effective in terms of economics, and it is also impractical to completely isolate the appearance of the screw from environmental elements that can cause corrosion. Improving the metal structure design can improve the influence of special circumstances under certain conditions, but the design of most stainless steel screws cannot be fully corrected, and its maintenance effect is not permanent, so this method cannot basically solve the problem, as long as it is on the surface. Top anti-corrosion, that is, surface anti-corrosion treatment is the most widely used method. The anti-corrosion treatment on the surface of stainless steel screws refers to the use of various methods to apply a protective layer on the metal surface. The purpose of avoiding or mitigating corrosion. The protection layer should be able to meet the following requirements: 1. Corrosion resistance, wear resistance, high hardness, 2. The structure is tight, intact, and the pores are small. 3. It has strong separation and good adhesion with the base metal. 4. It is evenly distributed and has a certain thickness. The maintenance layer is usually divided into two types: metal coating and non-metallic coating. Metal coating refers to the use of metal or alloy with strong corrosion resistance to form a maintenance layer on the surface of metal that is easy to corrode. This coating is also called plating. There are quite a few methods and varieties to produce metal coatings, the most common of which is electroplating, followed by molten metal immersion plating (hot dipping) and chemical surface treatment. Non-metallic coating refers to the use of organic polymer materials such as paint and inorganic materials such as ceramics to form a protective layer on the surface of metal equipment or parts. The protective layer can completely isolate the base metal from the environmental medium and prevent the base metal from corrosion due to contact. Corrosion is formed in the medium of stainless steel standard parts.
The first person to describe the spiral was the Greek scientist Archimedes (c. 287 BC - 212 BC). An Archimedes screw is a huge spiral contained in a wooden cylinder that is used to irrigate fields by raising water from one level to another. The real inventor may not be Archimedes himself. Maybe he was just describing something that already existed. It may have been designed by the skilled craftsmen of ancient Egypt for irrigation on both sides of the Nile. In the Middle Ages, carpenters used wooden or metal nails to attach furniture to wooden structures. In the 16th century, nail makers began producing nails with a helical thread, which were used to connect things more securely. That's a small step from these kinds of nails to screws. Around 1550 AD, the metal nuts and bolts that first appeared in Europe as fasteners were all made by hand on a simple wooden lathe. Screwdrivers (screw chisels) appeared in London around 1780. Carpenters have found that tightening a screw with a screwdriver holds things in place better than hitting with a hammer, especially with fine-grained screws. In 1797, Maudsley invented the all-metal precision screw lathe in London. The following year, Wilkinson built a nut and bolt making machine in the United States. Both machines produce universal nuts and bolts. Screws were quite popular as fixings because an inexpensive method of production had been found at that time. In 1836, Henry M. Philips applied for a patent for a screw with a cross recessed head, which marked a major advance in screw base technology. Unlike traditional slotted head screws, Phillips head screws have the edge of the head of the Phillips head screw. This design makes the screwdriver self-centered and not easy to slip out, so it is very popular. Universal nuts and bolts can connect metal parts together, so by the 19th century, the wood used to make machines to build houses could be replaced by metal bolts and nuts. Now the function of the screw is mainly to connect the two workpieces together and play the role of fastening. The screw is used in general equipment, such as mobile phones, computers, automobiles, bicycles, various machine tools and equipment, and almost all machines. need to use screws. Screws are indispensable industrial necessities in daily life: extremely small screws used in cameras, glasses, clocks, electronics, etc.; general screws for televisions, electrical products, musical instruments, furniture, etc.
In the field of mechanical design, there are a large number of connector connection structures that need to be fastened and positioned. As shown in Figure 1, the more common positioning and fastening connection methods at present are that pins 5 and fasteners are used for positioning and fastening, respectively. That is, cylindrical pins or taper pins are used for positioning, and fasteners such as screws or double-ended studs are used for fastening.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: brass rivets, rivets, large caps and caps, GB827 stainless steel rivets, full-grain hexagon screws, flat-cup flat-head screws and other products, we can provide You have the right fastener solution for you.