Service HotlineThe main purpose of the embedded nut is to replace the direct opening of screw holes on the injection molded parts, so as to improve the strength of the screw holes of the injection molded parts. Referring to FIG. 1 , in order to lock the workpiece 3 ′ on the injection molded part 2 ′, the screw 5 ′ passes through the through hole on the workpiece 3 ′ and is screwed into the screw hole of the embedded nut 1 ′ to fix the workpiece 3 ′. The embedding between the embedded nut 1' and the injection-molded part 2' generally includes two ways. One is to heat the embedded nut 1' and then insert it into the injection-molded part 2' by hot pressing; the other is to insert the embedded nut into the injection-molded part 2'. 1' and the injection part 2' are integrally injection-molded. In order to ensure the bonding strength between the inner nut 1' and the injection molded part 2', knurling is provided on the outer peripheral surface of the inner nut 1'.
The quality of electroplating is measured primarily by its corrosion resistance, followed by appearance. Corrosion resistance is to imitate the working environment of the product, set it as the test condition, and perform a corrosion test on it. The quality of electroplating products shall be controlled from the following aspects: 1. Appearance: Partial uncoated, scorched, rough, gray, peeling, crusted, and obvious stripes are not allowed on the surface of the product, and pinholes, pitting, and black plating are not allowed. Slag, loose passivation film, cracks, peeling off and serious passivation marks. 2. Coating thickness: The operating life of fasteners in corrosive atmosphere is proportional to its coating thickness. The general recommended thickness of economical electroplating coating is 0.00015in ~ 0.0005in (4 ~ 12um). Hot-dip galvanizing: the standard average thickness is 54 um (43 um for diameter ≤ 3/8), and the minimum thickness is 43 um (37 um for diameter ≤ 3/8). 3. Coating distribution: With different deposition methods, the aggregation method of the coating on the surface of the fastener is also different. During electroplating, the coating metal is not uniformly deposited on the peripheral edge, and a thicker coating is obtained at the corners. In the threaded portion of the fastener, the thickest coating is located on the thread crest, gradually thinning along the flank of the thread, and the thinnest deposit is at the bottom of the thread, while hot dip galvanizing is just the opposite, the thicker coating is deposited on the inside corners and On the bottom of the thread, mechanical plating tends to deposit the same metal as hot-dip plating, but is smoother and has a much more uniform thickness over the entire surface [3]. 4. Hydrogen embrittlement: During the processing and processing of fasteners, especially in the pickling and alkali washing before plating and the subsequent electroplating process, the surface absorbs hydrogen atoms, and the deposited metal coating then traps hydrogen. When the fastener is tightened, the hydrogen is transferred towards the most stressed parts, causing the pressure to build up beyond the strength of the base metal and producing microscopic surface cracks. Hydrogen is particularly active and quickly seeps into the newly formed fissures. This pressure-rupture-penetration cycle continues until the fastener breaks. Usually occurs within a few hours after the first stress application. To eliminate the threat of hydrogen embrittlement, fasteners are heated and baked as soon as possible after plating to allow hydrogen to seep out of the plating, typically at 375-4000F (176-190C) for 3-24 hours. Since mechanical galvanizing is non-electrolyte, this virtually eliminates the threat of hydrogen embrittlement, which exists in galvanizing using electrochemical methods. In addition, due to engineering standards, it is forbidden to hot-dip galvanize fasteners with hardness higher than HRC35 (Imperial Gr8, metric 10.9 and above). Therefore, hydrogen embrittlement rarely occurs in hot-dip plated fasteners. 5. Adhesion: Cut or pry off with a solid tip and considerable pressure. If, in front of the blade tip, the coating peels off in flakes or skins, exposing the base metal, the adhesion shall be considered insufficient.
In response to the above situation, Yueluo uses various methods to fasten the locked nuts and bolts in actual operation, such as super glue, electric welding, secondary reinforcement by perforation, etc., but there is still no way to get it right Solve the phenomenon that the nut is loose and displaced.
hand screw is a screw with a plastic head, and the user fixes the hand screw by turning the plastic head by hand. At present, a hand-tight screw is disclosed in the market publication number CN202203253U, which includes a plastic head and a screw rod, the plastic head and the screw rod are connected together, and the height of the plastic head is higher than that of an ordinary screw, and the height is 7cm. The screw of the hand screw is fixed in the plastic head by glue. After a period of use, the aging of the glue leads to the loosening of the screw and the plastic head. When the plastic head is stressed, the screw rod comes out of the plastic head, which affects the normal use of the hand screw.
Surface treatment process of screws 1. Types of surface treatment: Surface treatment is the process of forming a covering layer on the surface of the workpiece by a certain method. The purpose is to give the surface of the product a beautiful and anti-corrosion effect. The following methods are as follows: 1. Electroplating: Immerse the part to be electroplated in an aqueous solution containing the metal compound to be deposited, and pass the current through the plating solution to precipitate and deposit the electroplated metal on the part. Generally, electroplating includes galvanized, copper, nickel, chromium, copper-nickel alloy, etc., and sometimes blackening (blue), phosphating, etc. are also included. 2. Hot-dip galvanizing: It is done by immersing the carbon steel parts in a zinc-melting bath with a temperature of about 510°C. The result is that the iron-zinc alloy on the surface of the steel gradually becomes passive zinc on the outer surface of the product. Hot dip aluminizing is a similar process. 3. Mechanical plating: The surface of the product is impacted by the particles of the plated metal, and the coating is cold welded to the surface of the product.
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