Service HotlineUsually, the forming of the bolt head adopts cold heading plastic processing. Compared with the cutting process, the metal fiber (metal wire) is continuous along the shape of the product, and there is no cut in the middle, thus improving the strength of the product, especially the mechanical properties. The cold heading forming process includes cutting and forming, single-station single-click, double-click cold heading and multi-station automatic cold heading. An automatic cold heading machine performs multi-station processes such as stamping, heading forging, extrusion and diameter reduction in several forming dies. The processing characteristics of the original blank used by the single-station or multi-station automatic cold heading machine are determined by the size of the bar with a length of 5-6 meters or the wire rod with a weight of 1900-2000KG, that is, the characteristics of the processing technology. The point is that cold heading does not use pre-cut single blanks, but uses the automatic cold heading machine itself to cut and upset (if necessary) blanks from bars and wire rods. Before extruding the cavity, the blank must be shaped. A blank that meets the technological requirements can be obtained by shaping. Before upsetting, reducing and positive extrusion, the blank does not need to be shaped. After the blank is cut, it is sent to the upsetting and shaping station. This station can improve the quality of the blank, reduce the forming force of the next station by 15-17%, and prolong the life of the die, and the bolts can be made with multiple diameter reductions. The precision that can be achieved by cold heading is also related to the selection of the forming method and the procedure used. In addition, it also depends on the structural characteristics of the equipment used, the process characteristics and its state, the precision of the tool and die, the life and the degree of wear. For high-alloy steel used in cold heading forming and extrusion, the roughness of the working surface of the cemented carbide mold should not be greater than Ra=0.2um. When the roughness of the working surface of this type of mold reaches Ra=0.025-0.050um, it has the highest life.
In the repair process of the EDITION 700 gearbox, it is often necessary to replace the piston seal. When replacing the direct gear piston seal, the shaft spring retaining ring on it must be removed before the piston can be taken out for replacement. For the seal, since the piston return spring 3 presses the retaining ring 5 through the spring seat 4 (as shown in Figure 3), it cannot be taken out directly. It is necessary to press down the spring seat before taking out the retaining ring. Without special tools, it is not easy to remove the retaining ring. At present, it is a time-consuming, labor-intensive and unsafe job that requires multiple people to use a screwdriver and a prying board to forcefully squeeze and pry to remove the retaining ring.
(1) Galvanized (blue-white, multicolored, black) 1. Pretreatment: thermal degreasing tank (5 tanks) - electrolytic degreasing tank (3 tanks) - rust removal tank (4 tanks) 2. Electroplating: electroplating tank (20 tank) (ammonium chloride, zinc oxide, gloss, softener solution). 3. Post-treatment: Melting tank (1 tank) - Green medicine tank (1 tank) - (blue-white/multicolored/black) (2), blackening: 1. Pre-treatment: thermal degreasing tank (4 tanks) - rust removal Tank (4 tanks) 2. Blackening: blackening (5 tanks) (flake alkali, sodium nitrite solution) 3. Post-treatment: anti-rust oil (1 tank) (3), phosphating: 1. Pre-treatment: heat Degreasing tank (1 tank) - Derusting tank (1 tank) - Electrolytic degreasing tank (1 tank), - Surface treatment (1 tank) 2. Phosphating: Phosphating (forming a film) 3. Post-treatment: dipping in anti-rust oil (2 tanks) (4) Hot dip galvanizing: 1. Pretreatment: degreasing tank (1 tank) - rust removal tank (1 tank) - FLUX tank (1 tank) - drying 2. Hot dip galvanizing: hot Zinc immersion tank 3. Post-processing: centrifugal treatment - ammonia chloride cooling - water cooling
NPT, PT, G are all pipe threads. NPT is the abbreviation of National (American) Pipe Thread, which belongs to the American standard 60-degree taper pipe thread, which is used in North America. National standards can be found in GB/T12716-1991 PT is the abbreviation of Pipe Thread, which is a 55-degree sealed conical pipe thread, which belongs to the Whitworth thread family and is mostly used in Europe and the Commonwealth of Nations. Commonly used in water and gas pipe industry, the taper is specified as 1:16. The national standard can be found in GB/T7306-2000 G is a 55 degree non-threaded sealing pipe thread, which belongs to the Whitworth thread family. Marked as G stands for cylindrical thread. National standards can be found in GB/T7307-2001 In addition, the 1/4, 1/2, 1/8 marks in the thread refer to the diameter of the pipe, and the unit is inches. People in the industry usually refer to thread size in points, 1 inch equals 8 points, 1/4 inch is 2 points, and so on. G seems to be the general name for pipe threads (Guan), and the division of 55 and 60 degrees is functional, commonly known as pipe circle. That is, the thread is machined from a cylindrical surface. ZG is commonly known as pipe cone, that is, the thread is made of a conical surface. The general water pipe joints are like this. Rc means conical internal thread ZG means taper pipe thread, 3/4 means inch mark, which is 3/4 inch conical pipe Thread, there is in the Hardware Manual. The national standard stipulates that the major diameter of ZG 3/4 thread is 26.44 mm. Please refer to Metric, American and British Thread Standard Manual (Third Edition). Its representation method should be: ZG 3 /4″. Among them (〃) is the representative symbol for inches. One inch is equal to 8 inches. The origin of 3/4 is 6/8=3/4. Commonly known as 6 points. Similarly, the major diameter of ZG 1/2″ thread≈21 mm. Commonly known as 4 points. ZG 1″ thread diameter ≈ 33 mm. Commonly known as 1 inch. ZG 1 1/2″ thread pipe outer diameter ≈ 48 mm. Commonly known as 1 inch and a half. Taper pipe thread is very similar to pipe thread, the difference is Only in the taper. Note that the basic size of the pipe thread and ordinary thread is different. DN is the nominal diameter
The advantage of wood screws is that the consolidation ability is stronger than that of nails, and they can be removed and replaced, which is more convenient to use without damaging the wood surface. This is a kind of nail specially designed for wood, and after entering the wood, it will be embedded in it very firmly. If the wood is not damaged, it is impossible to pull it out, and even if it is pulled out forcibly, it will bring out the nearby wood. Another point to note is that the wood screws must be screwed in with a screwdriver. Never knock them in with a hammer, as it will damage the surrounding wood. A screwdriver is a tool for loading and unloading wood screws. The shape matches the groove shape of the wood screw head, and there are two types: one-word and cross-shaped. In addition, there is a special screwdriver installed on the bow drill, which is suitable for loading and unloading large wood screws. Convenient and labor-saving. [2]
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