Service HotlineSince the HDS series is a disc spring that can be folded or overlapped. The combination of the butt joint can increase the deformation of the disc spring group, and the combination of the overlapping method can increase the spring force of the disc spring group. The ideal installation method is to flatten as much as possible. The closer it is to the flattened state, the faster the tension torque increases, and the proper bolt tension can be obtained without a torque wrench.
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
Align the four positioning holes 12-5 of the spring washer positioning plate 2 with the four positioning columns 4 of the screw tray 1, and place them on the screw tray 1. Several screws 5 are passed through the lower positioning plate 12-2 in turn. The spring washer hole 2-7, the opening slot 12-32 of the baffle plate 12-3, the inner ring of the spring washer 7 in the spring washer hole 2-7 of the upper positioning plate 12-1, hold the spring washer positioning plate 2 by hand The raised handle 12-31 of the baffle plate 12-3 pulls the baffle plate 12-3 out of the upper positioning plate 12-1 and the lower positioning plate 12-2, and several spring washers 7 pass through the holes on the lower positioning plate 12-2. The spring washer holes 2-7 fall down along the screw rod of screw 5, so that the screw rod of screw 5 penetrates into the spring washer 7, as shown in Figure 10, and then the spring washer positioning plate 2 is removed to complete the process of threading the spring washer.
At present, in the standard cabinets of computers, networks, automation, etc., to fix the equipment in the cabinet, it needs to be fixed by using fasteners. The nuts in the existing fasteners are ordinary nuts, which are internal card structures. , there are the following shortcomings: 1. The installation and disassembly are complicated, and a large amount of force is required to insert the nut during installation and disassembly, and the nut cannot be installed and disassembled at all due to the processing error of each nut; 2. After the nut is used for a long time, the nut The card edge will have slack problem, which will affect the use; 3. Installation or disassembly is easy to cause problems such as falling, which may cause electrical short circuit, etc., and there are potential safety hazards; 4. The efficiency of equipment installation is low.
Yueluo's thin plate rivet method, the thickness of the metal thin plate is less than 0.8mm. The convex rib extrudes the metal sheet adjacent to the rivet hole. The protruding rib is annular, and the protruding rib surrounds the rivet. The rivet head is provided with a positioning structure, the rivet head is provided with a positioning structure for docking the positioning structure, and the positioning structure and the positioning structure are mutually butted through the rivet to align the convex rib with the rivet
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