Service HotlineAs an important connecting part in the automobile assembly process, the screw plays a vital role in the safety performance of the automobile. The assembly of each component of the vehicle cannot be separated from the function of the screw. In the connection of the automobile assembly and its parts, the screw connection As well as simple structure, easy maintenance and disassembly, it is widely used. There may be thousands of screws on a car. The screw connection of each part has its own function and function. Once one or some screw connections fail, it will be It will lead to the loosening or even separation of the connected parts. If the car is running, it is likely to cause some parts to fail or break away. The light ones will cause the main functions of the car such as steering and braking to fail, potentially affecting driving safety. If it is not found in time, it will lead to major safety accidents and even endanger the lives of people. The failure of the car screws will cause the safety hazard of the whole vehicle, and will also cause customers to worry and complain, thus affecting the reputation of the company and endangering the life of the company. cycle.
Usually, the forming of the bolt head adopts cold heading plastic processing. Compared with the cutting process, the metal fiber (metal wire) is continuous along the shape of the product, and there is no cut in the middle, thus improving the strength of the product, especially the mechanical properties. The cold heading forming process includes cutting and forming, single-station single-click, double-click cold heading and multi-station automatic cold heading. An automatic cold heading machine performs multi-station processes such as stamping, heading forging, extrusion and diameter reduction in several forming dies. The processing characteristics of the original blank used by the single-station or multi-station automatic cold heading machine are determined by the size of the bar with a length of 5-6 meters or the wire rod with a weight of 1900-2000KG, that is, the characteristics of the processing technology. The point is that cold heading does not use pre-cut single blanks, but uses the automatic cold heading machine itself to cut and upset (if necessary) blanks from bars and wire rods. Before extruding the cavity, the blank must be shaped. A blank that meets the technological requirements can be obtained by shaping. Before upsetting, reducing and positive extrusion, the blank does not need to be shaped. After the blank is cut, it is sent to the upsetting and shaping station. This station can improve the quality of the blank, reduce the forming force of the next station by 15-17%, and prolong the life of the die, and the bolts can be made with multiple diameter reductions. The precision that can be achieved by cold heading is also related to the selection of the forming method and the procedure used. In addition, it also depends on the structural characteristics of the equipment used, the process characteristics and its state, the precision of the tool and die, the life and the degree of wear. For high-alloy steel used in cold heading forming and extrusion, the roughness of the working surface of the cemented carbide mold should not be greater than Ra=0.2um. When the roughness of the working surface of this type of mold reaches Ra=0.025-0.050um, it has the highest life.
The use of stainless steel screw lines: The hardness of stainless steel screw lines causes them to have different uses. Generally, they are used as small screws in life, but also as car screws and compression screws. They are widely used in normal life. Types of stainless steel screw lines: In appearance, screw lines are generally divided into fog surface spring lines and bright surface screw lines. The hardness of matte surface screw lines is higher than that of bright surface screw lines. For products with low appearance requirements and relatively high elasticity requirements. Paper, oxalic acid, fertilizer and other production equipment; photography, food industry, facilities in coastal areas, ropes, CD rods, bolts, nuts.
At present, the standard parts on the market mainly include carbon steel, stainless steel and copper. A carbon steel. We distinguish low carbon steel, medium carbon steel and high carbon steel and alloy steel by the content of carbon in carbon steel material. 1 Low carbon steel C%≤0.25% is usually called A3 steel in China. Foreign countries are basically called 1008, 1015, 1018, 1022, etc. Mainly used for grade 4.8 bolts, grade 4 nuts, small screws and other products without hardness requirements. (Note: 1022 material is mainly used for drill tail screws.) 2 Medium carbon steel 0.25% 3 High carbon steel C%>0.45%. 4 Alloy steel is basically not used in the market: alloying elements are added to ordinary carbon steel to increase some special properties of steel: such as 35, 40 chromium molybdenum, SCM435, 10B38. Fangsheng screws mainly use SCM435 chromium molybdenum alloy steel, the main components are C, Si, Mn, P, S, Cr, Mo. Two stainless steel. Performance grade: 45, 50, 60, 70, 80 1 Mainly divided into austenite (18% Cr, 8% Ni) with good heat resistance, good corrosion resistance and good weldability. A1, A2, A4 2 Martensite, 13%Cr have poor corrosion resistance, high strength and good wear resistance. C1, C2, C4 ferritic stainless steels. 18%Cr has better upsetting and corrosion resistance than martensite. The imported materials on the market are mainly Japan. According to the level, it is mainly divided into SUS302, SUS304 and SUS316. Three coppers. Commonly used materials are brass...zinc-copper alloys. The market mainly uses H62, H65, H68 copper as standard parts.
structure for concealing installation screws, comprising a locking piece, a driving piece, a bottom plate, a blocking cover and a handle head, the lower ends of the two locking pieces are provided with positioning holes, and the locking pieces pass through the positioning holes and the locking piece positioning posts on the base The occlusal and fixed, the middle of the two locking pieces is provided with a protruding point, the movable groove of the driving piece corresponds to the protruding points of the three locking pieces for fixing, the riveting point holes and screw holes of the bottom plate and the riveting points of the base The position that matches the screw holes and is fixed by screws, the blocking cover is directly inserted into the bottom plate, and the blocking cover is fixed by the rotating drive piece, the handle head is inserted into the base, and the slot of the handle head moves to the locking piece at the locking piece Lock the handle.
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