Service HotlineIn the prior art, the screw suction device can be implemented in the following two ways. One is to use a magnet to magnetize the electric bit head, and the electric bit head is used to approach the screw, and the screw is stuck by the electric bit head, so that the function of picking up the screw can be realized; The vacuum generator is used to form a negative pressure in the screw guide groove, and the screw is sucked into the tube to realize the screw pickup. The disadvantage of this solution is that in the process of picking up the screws, the grooves of the screws cannot be aligned, which leads to the deviation or leakage of the screws. The disadvantage of this solution is that the screw with an aspect ratio of less than 1.5 is prone to suction and skew, and the stability is not high. It can be seen that the existing technology still needs to be improved and developed.
The round nut is often used with the round nut with a stop washer. When assembling, insert the inner tongue of the washer into the groove on the shaft, and insert the outer tongue of the washer into the groove of the round nut, and the nut will be locked; loose. Often used as the axial fixation of rolling bearings. Round nut with thread size of M10×1～M200×3. The thread specification D=M16×1.5, the material is 45 steel, the groove or all heat treatment hardness HRC35～45, the marking of the surface oxidation round nut: nut GB/T 812-88 M16×1.5.
Among the mold parts used in the can manufacturing industry, some product inner holes need to be processed with stop slots after heat treatment. The inner hole diameter of the product is φ28mm, the width of the slot is about 1.3mm, and the size and shape of the outer end face of the slot adjacent to the orifice The tolerance requirements are very strict, generally within the range of 0.02mm. If the CNC machine tool is used for cutting, the blade loss is very serious because the groove width is too narrow; if the inner hole grinding is used, there is no ready-made grinder and grinding wheel.
Equipment that needs to be maintained at high altitude or under complex working conditions requires screw loss prevention design. Although traditional captive screws can achieve the purpose of preventing falling off, because the diameter of the screw is smaller than the major diameter of the thread, it is difficult to match the gasket, and the gasket will be eccentric, which is easy to install. Scratch the surface of the product, affecting the corrosion resistance and appearance of the product.
In the manufacture of fasteners, the correct selection of fastener materials is an important part, because the performance of fasteners is closely related to its materials. If the material is improperly or incorrectly selected, the performance may not meet the requirements, the service life may be shortened, or even accidents or processing difficulties may occur, and the manufacturing cost will be high. Therefore, the selection of fastener materials is a very important link. Cold heading steel is a steel for fasteners with high interchangeability produced by cold heading forming process. Because it is formed by metal plastic processing at room temperature, each part has a large amount of deformation and a high deformation speed. Therefore, the performance requirements of cold heading steel raw materials are very strict. On the basis of long-term production practice and user research, combined with GB/T6478-2001 Technical Conditions for Cold Heading and Cold Extrusion Steel GB/T699-1999 High-Quality Carbon Structural Steel and target JISG3507-1991 Cold Heading Characteristics of Carbon Steel Wire Rod for Steel, taking the material requirements of grade 8.8 and grade 9.8 bolts and screws as an example, the determination of various chemical elements. If the C content is too high, the cold formability will be reduced; if it is too low, the mechanical properties of the parts cannot be met, so it is set at 0.25% - 0.55%. Mn can improve the permeability of steel, but adding too much will strengthen the matrix structure and affect the cold forming performance; when the part is quenched and tempered, it has the tendency to promote the growth of austenite grains, so it should be appropriately improved on the basis of international standards. 0.45 % - 0.80 %. Si can strengthen the ferrite and reduce the cold formability. SP is an impurity element, and their existence will cause segregation along the grain boundary, resulting in the embrittlement of the grain boundary and damage to the mechanical properties of the steel. It should be reduced as much as possible. B. The maximum value of boron content is 0.005%, because although boron element can significantly improve the permeability of steel, it will also increase the brittleness of steel. Excessive boron content is very unfavorable for workpieces such as bolts, screws and studs that require good comprehensive mechanical properties.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: external hexagon screws and nuts, DIN1587, knurled high-step nuts, cross-head internal expansion screws and other products, we can provide you with suitable for your products. Fastener Solutions.
