Service HotlineToday's advanced manufacturing represented by large aircraft, large power generation equipment, automobiles, high-speed trains, large ships, and large complete sets of equipment has entered an important development direction. As a result, fasteners will enter an important stage of development. High-strength bolts are used for the connection of important machinery, and repeated disassembly or various installation torque methods require extremely high-strength bolts. Therefore, the quality of its surface condition and thread accuracy will directly affect the service life and safety of the host. In order to improve the friction coefficient and avoid corrosion, seizure or sticking during use, the technical requirements stipulate that the surface should be treated with nickel phosphorus plating. The thickness of the coating is guaranteed to be within the range of 0.02 to 0.03 mm, and the coating is uniform, dense, and free of pinholes.
1. When the main body is large equipment, accessories need to be installed, such as sight glass, mechanical seal seat, deceleration frame, etc. At this time, a stud bolt is used, one end is screwed into the main body, and the other end is equipped with a nut after the accessory is installed. Since the accessory is often disassembled, the thread will be worn or damaged, and it is very convenient to use the stud bolt to replace. 2. When the thickness of the connecting body is very large and the bolt length is very long, stud bolts will be used. 3. It is used to connect thick plates and places where it is inconvenient to use hexagonal bolts, such as concrete roof trusses, roof beam suspension monorail beam suspension parts, etc.
Traditionally, the pressure rivets on the product are all beaten by hand by workers, resulting in high scrap rate and low efficiency, and this rivet is not a traditional rivet, so it is difficult to locate and requires high pressure. The rivets are thin, and the pressure is too large to cause deformation of the rivets. If the pressure is too small, it cannot be riveted. Without special positioning and tooling, it cannot be riveted on the riveting machine. The quality of the products produced in this way is difficult to guarantee, and the quality levels of the products in the same batch are uneven. Affect delivery time.
screw grooving device comprises a workbench, a vibrating plate is arranged on the upper part of the workbench, a conveying device is arranged below a discharge port of the vibrating disc, the slotting device is arranged on one side of the conveying device, and the slotting device is provided with a reciprocating device. When the movement is extended, the cutting wheel can be used for grooving the screws in the conveying device, and the grooving device is also fixedly provided with a fixed wheel for grinding the grooved screws.
The quality of electroplating is measured primarily by its corrosion resistance, followed by appearance. Corrosion resistance is to imitate the working environment of the product, set it as the test condition, and perform a corrosion test on it. The quality of electroplating products shall be controlled from the following aspects: 1. Appearance: Partial uncoated, scorched, rough, gray, peeling, crusted, and obvious stripes are not allowed on the surface of the product, and pinholes, pitting, and black plating are not allowed. Slag, loose passivation film, cracks, peeling off and serious passivation marks. 2. Coating thickness: The operating life of fasteners in corrosive atmosphere is proportional to its coating thickness. The general recommended thickness of economical electroplating coating is 0.00015in ~ 0.0005in (4 ~ 12um). Hot-dip galvanizing: the standard average thickness is 54 um (43 um for diameter ≤ 3/8), and the minimum thickness is 43 um (37 um for diameter ≤ 3/8). 3. Coating distribution: With different deposition methods, the aggregation method of the coating on the surface of the fastener is also different. During electroplating, the coating metal is not uniformly deposited on the peripheral edge, and a thicker coating is obtained at the corners. In the threaded portion of the fastener, the thickest coating is located on the thread crest, gradually thinning along the flank of the thread, and the thinnest deposit is at the bottom of the thread, while hot dip galvanizing is just the opposite, the thicker coating is deposited on the inside corners and On the bottom of the thread, mechanical plating tends to deposit the same metal as hot-dip plating, but is smoother and has a much more uniform thickness over the entire surface [3]. 4. Hydrogen embrittlement: During the processing and processing of fasteners, especially in the pickling and alkali washing before plating and the subsequent electroplating process, the surface absorbs hydrogen atoms, and the deposited metal coating then traps hydrogen. When the fastener is tightened, the hydrogen is transferred towards the most stressed parts, causing the pressure to build up beyond the strength of the base metal and producing microscopic surface cracks. Hydrogen is particularly active and quickly seeps into the newly formed fissures. This pressure-rupture-penetration cycle continues until the fastener breaks. Usually occurs within a few hours after the first stress application. To eliminate the threat of hydrogen embrittlement, fasteners are heated and baked as soon as possible after plating to allow hydrogen to seep out of the plating, typically at 375-4000F (176-190C) for 3-24 hours. Since mechanical galvanizing is non-electrolyte, this virtually eliminates the threat of hydrogen embrittlement, which exists in galvanizing using electrochemical methods. In addition, due to engineering standards, it is forbidden to hot-dip galvanize fasteners with hardness higher than HRC35 (Imperial Gr8, metric 10.9 and above). Therefore, hydrogen embrittlement rarely occurs in hot-dip plated fasteners. 5. Adhesion: Cut or pry off with a solid tip and considerable pressure. If, in front of the blade tip, the coating peels off in flakes or skins, exposing the base metal, the adhesion shall be considered insufficient.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: pharmaceutical screws, cross recessed mushroom head screws, external tongue stop washers, 201 stainless steel pull-out screws and other products, we can provide you with suitable products Your fastener solution.
