Service HotlineScrew, some people call it screw [Screw] (screw), screw (screw rod). In fact, the screw is a general term, and the screw and the screw rod are different from each other. Screws are generally called wood screws; they are the ones with a pointed end at the front and a larger pitch. They are generally used to fasten wooden and plastic parts. The screw rod is a machine screw (machine screw), which is the kind of flat head at the front end. The pitch is small and uniform. It is generally used to fasten metal and machine parts.
At present, injection molding screws are widely used in various electronic and automotive components, including a body, the middle of which is provided with a through hole 3, the body head 1 has a hexagonal cross-section, and the tail 2 is provided with screw teeth. When in use, the middle through hole 3 of the main body will first put the wire harness, and then fix it by injection molding from the head I, and the threads of the tail 13 should be connected and installed with other components. Because the head I of the main body is hexagonal, the torque provided after injection molding is insufficient. Therefore, after the external thread is installed and connected with other components, the head is prone to slip, the installation is not reliable, and there is no push-pull force, resulting in product failure and increased safety hazards.
screw is a tool that uses the physical and mathematical principles of the circular rotation and friction of an object to fasten the mechanism of the object step by step. A screw is a common term for fasteners, an everyday colloquial language. Screws are indispensable industrial necessities in daily life: tiny screws used in cameras, glasses, clocks, electronics, etc.; general screws in televisions, electrical products, musical instruments, furniture, etc.; as for engineering, construction, and bridges, large screws are used. Screws and nuts; transportation equipment, airplanes, trams, automobiles, etc. are used together with large and small screws. Screws have important tasks in industry. As long as there is industry on earth, the function of screws will always be important. Screws have been common in people's production and life for thousands of years. According to the application field, it is the largest of human beings.
High-strength fasteners must be quenched and tempered according to technical requirements. The purpose of heat treatment and tempering is to improve the comprehensive mechanical properties of fasteners to meet the specified tensile strength value and yield ratio of the product. The heat treatment process has a crucial impact on high-strength fasteners, especially its intrinsic quality. Therefore, in order to produce high-quality high-strength fasteners, advanced heat treatment technology and equipment must be available. Due to the large production volume and low price of high-strength bolts, and the threaded part is a relatively fine and relatively precise structure, the heat treatment equipment is required to have large production capacity, high degree of automation, and good heat treatment quality. Since the 1990s, the continuous heat treatment production line with protective atmosphere has dominated, and the shock bottom type and mesh belt furnace are especially suitable for heat treatment and tempering of small and medium-sized fasteners. In addition to the good sealing performance of the furnace, the quenching and tempering line also has advanced computer control of atmosphere, temperature and process parameters, equipment failure alarm and display functions. High-strength fasteners are automatically controlled and operated from feeding-cleaning-heating-quenching-cleaning-tempering-coloring to offline, which effectively ensures the quality of heat treatment. The decarburization of the thread will cause the fastener to trip before the resistance required by the mechanical properties is reached, which will cause the failure of the threaded fastener and shorten the service life. Due to the decarburization of the raw material, if the annealing is improper, the decarburized layer of the raw material will be deepened. In the process of quenching and tempering heat treatment, some oxidizing gas is generally brought in from outside the furnace. The rust of the bar wire or the residue on the surface of the wire rod after cold drawing will also decompose after being heated in the furnace, and some oxidizing gases will be generated by the reaction. For example, the surface rust of steel wire, which is composed of iron carbonate and hydroxide, will be decomposed into CO₂ and H₂O after heating, thus aggravating decarburization. Studies have shown that the degree of decarburization of medium carbon alloy steel is more serious than that of carbon steel, and the fastest decarburization temperature is between 700 and 800 degrees Celsius. Because the attachments on the surface of the steel wire decompose and synthesize carbon dioxide and water very quickly under certain conditions, if the furnace gas of the continuous mesh belt furnace is not properly controlled, it will also cause excessive decarburization of the screw. When the high-strength bolt is formed by cold heading, the raw material and the annealed decarburized layer not only still exist, but also are extruded to the top of the thread. For the surface of the fastener that needs to be quenched, the required hardness cannot be obtained. Its mechanical properties (especially strength and wear resistance) decreased. In addition, the surface of the steel wire is decarburized, and the surface layer and the internal structure have different expansion coefficients, and surface cracks may occur during quenching. For this reason, during quenching and heating, the top of the thread should be protected from decarburization, and the fasteners whose raw materials have been decarburized should be properly carbonized, and the advantages of the protective atmosphere in the mesh belt furnace should be adjusted to the original carbon-coated parts. The carbon content is basically the same, so that the decarburized fasteners are slowly restored to the original carbon content. The carbon potential is preferably set at 0.42% - 0.48%. The carbon coating temperature is the same as the quenching heating, and cannot be carried out at high temperatures , so as to avoid coarse grains and affect mechanical properties. The quality problems that may occur in the process of quenching and tempering of fasteners mainly include: insufficient hardness in the quenched state; uneven hardness in the quenched state; excessive quenching deformation; quenching cracking. Such problems in the field are often related to raw materials, quenching heating and quenching cooling. Correctly formulating the heat treatment process and standardizing the production operation process can often avoid such quality accidents.
The performance grade 8.8 of stainless steel bolts refers to the material's tensile strength limit of 800MPa and yield limit of 640MPa. The performance grades of stainless steel bolts, studs and studs are divided into 10 grades: from 3.6 to 12.9. The number before the decimal point represents 1/100 of the tensile strength limit of the material, and the number after the decimal point represents 10 times the ratio of the material's yield limit to the tensile strength limit. There are 7 grades of performance grades for nuts, from 4 to 12. The numbers roughly represent 1/100 of the minimum stress that the stainless steel nut is guaranteed to withstand. For unified inch threads, there are three thread grades for external threads: grades 1A, 2A and 3A, and three grades for internal threads: grades 1B, 2B and 3B, all of which are clearance fits. The higher the rating number, the tighter the fit. Classes 1, 1A and 1B, very loose tolerance classes, which are suitable for tolerance fits of internal and external threads. Grades 2, 2A and 2B are the most common thread tolerance grades specified for inch series mechanical stainless steel fasteners. Grades 3, 3A and 3B, screwed together to form the tightest fit, suitable for tight tolerance stainless steel standard parts, for safety critical designs. Metric threads, there are three thread grades for external threads: 4h, 6h and 6g, and three thread grades for internal threads: 5H, 6H, 7H. Thread fit is best combined into H/g, H/h or G/h. For bolts, stainless steel nuts and other refined fastener threads, the standard recommends 6H/6g fit. Carbon steel: The strength grade is marked by ? It consists of two separated numbers. The meaning of the number part before the ? in the marking code represents the nominal tensile strength, for example, 4 in grade 4.8 represents 1/100 of the nominal tensile strength of 400N/MM2. The meaning of the ? and the number part after the point in the marking code represents the yield-strength ratio, that is, the ratio of the nominal yield point or the nominal yield strength to the nominal tensile strength. For example, the yield point of grade 4.8 products is 320N/mm2. The strength grade mark of stainless steel products consists of two parts separated by —. The symbol before — in the sign code indicates the material. Such as: A2, A4 and other signs — indicate strength, such as: A2-70 Carbon steel: The mechanical properties of bolts can be divided into: 3.6, 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 9.8, 10.9, 12.9 in total 10 performance levels
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: 316 flat nuts, conical nuts and bolts, countersunk head torx screws, self-locking nuts and other products, we can provide you with fastening suitable for you piece solution.
