Service Hotline1) Scope This standard specifies the lock nut (referred to as nut), the size of the locking device, technical requirements, acceptance rules and measurement methods. This standard applies to the design, production, inspection and user acceptance of nuts and locking devices for tapered bushings. 2) Terminology The terms used in this standard conform to the provisions of GB/T 6930. This standard specifies the marking system, index, test method and marking of the mechanical and working performance of the effective torque section steel hexagonal lock nut. This standard is applicable to coarse thread 6H class nuts made of carbon steel or alloy steel, the width across the sides conforming to the provisions of GB 3104, the nominal height is ≥ 0.8D, and the guaranteed load and effective torque need to be specified, and the thread diameter is 3 ~ 39mm. Except for the effective torque part, the thread size and tolerance are specified in GB 193, GB 196 and GB 197. The working temperature range of the nut should be in accordance with: All-metal nut without electroplating treatment: -50℃～+300℃. All-metal nuts with electroplating treatment: -50℃～+230℃; nuts embedded with non-metallic elements: -50℃～+120℃. This standard does not apply to nuts with special performance requirements (such as weldability and corrosion resistance). For stainless steel and non-ferrous metals with fine pitch lock nuts or thin nuts made of carbon steel or alloy steel, the performance indicators and test methods of effective torque specified in this standard may be adopted by mutual agreement.
Inspection method There are two types of screw surface inspection, one is the inspection before the screw is produced and not plated, and the other is the inspection after the screw is plated, that is to say, after the screw is hardened and the surface of the screw is treated. . After the screws are produced and before electroplating, we inspect the screws in various aspects such as size and tolerance. See if there are national standards or customer requirements. After the surface treatment of the screws, we will inspect the plated screws, mainly to check the color of the plating and whether there are any broken screws. In this way, when we deliver screw goods to customers, customers can successfully pass the customs when they receive the goods. Inspection of screws after treatment: 1. Appearance quality requirements The inspection of the appearance of screws is carried out from the aspects of appearance, electroplating layer and so on. Second, the inspection of the thickness of the screw coating 1. The measuring tool method uses a micrometer, a vernier caliper, a plug gauge, etc. 2. Magnetic method The magnetic method is used to measure the thickness of the coating layer, which is a non-destructive measurement of the non-magnetic coating layer on the magnetic substrate with a magnetic thickness gauge. 3. Microscopy Microscopy is called metallographic method, which is to magnify the etched fasteners on a metallographic microscope with a micrometer eyepiece to measure the thickness of the coating on the section. 4. Timing flow method The timing flow method uses a solution that can dissolve the coating to flow on the local surface of the coating, and calculates the thickness of the coating according to the time required for the local coating to dissolve. There are also coating drop method, anodic dissolution Coulomb method, etc. 3. Inspection of the adhesion strength of the screw coating There are many methods for evaluating the adhesion between the coating and the base metal, usually the following. 1. Friction polishing test; 2. File method test; 3. Scratch method; 4. Bending test; 5. Thermal shock test; 6. Extrusion method. 4. Inspection of corrosion resistance of screw coatings The corrosion resistance inspection methods of coatings include: atmospheric exposure test; neutral salt spray test (NSS test); acetate salt spray test (ASS test), copper accelerated acetate salt spray test (CASS) test); and corrosion paste corrosion test (CORR test) and solution spot corrosion test; immersion test, inter-dipping corrosion test, etc.
The locking effect of the spring washer is general, and the important parts are used as little or not as possible, and the self-locking structure is adopted. For spring washers used for high-speed tightening (pneumatic or electric), it is best to use surface phosphating washers to improve their anti-wear performance, otherwise it is easy to burn out or open mouth due to friction and heat, and even damage the surface of the connected parts. For thin plate joints, spring washer construction should not be used. According to statistics, spring washers are used less and less in automobiles.
Supporting T-bolts for pre-embedded channels, including hot-rolled pre-embedded channels, the lower part of the pre-embedded channel is provided with a longitudinal opening, and the head of the T-bolt enters from the opening and is clamped in the pre-embedded channel. There are plane teeth at the connection between the buried channel and the T-bolt, and the T-bolt has a tooth-shaped structure matched with the plane teeth. The direction of the teeth is parallel to the slotting direction, and the tooth-shaped cooperation achieves anti-slip effect. However, when the nut tightened on the T-bolt becomes loose, it will cause the T-bolt to move into the embedded channel and lose the toothed fit, thus changing the fixed position of the T-bolt in the embedded channel.
Today's advanced manufacturing represented by large aircraft, large power generation equipment, automobiles, high-speed trains, large ships, and large complete sets of equipment has entered an important development direction. As a result, fasteners will enter an important stage of development. High-strength bolts are used for the connection of important machinery, and repeated disassembly or various installation torque methods require extremely high-strength bolts. Therefore, the quality of its surface condition and thread accuracy will directly affect the service life and safety of the host. In order to improve the friction coefficient and avoid corrosion, seizure or sticking during use, the technical requirements stipulate that the surface should be treated with nickel phosphorus plating. The thickness of the coating is guaranteed to be within the range of 0.02 to 0.03 mm, and the coating is uniform, dense, and free of pinholes.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: internal teeth pins, fine teeth, finger-twisted hand-adjusted bolts, knurled aluminum alloy single-layer hand-tightened nuts and other products. We can provide you with the right fastener solution for you.
