Service HotlineSubject content and scope of application This technical requirement specifies the technical requirements for the manufacture, installation and inspection of high-strength bolted joints of mobile machinery and equipment. Contents not specified in this technical requirement shall be implemented in accordance with relevant national standards. This technical requirement applies to mobile machinery steel structures that require high-strength bolted connections. This technical requirement applies to quality control and construction methods for in-plant and on-site installations. 2. Joint surface treatment 2.1 For friction type high-strength bolt connections, the joint surfaces at the joints are required to be in close contact with each other and have a sufficient friction coefficient. When the design drawing does not specify the treatment requirements for the joint surface, the treatment shall be carried out according to the following regulations: sandblasting or shot blasting the joint surface of high-strength bolts, remove impurities such as rust and oil stains on the surface, and reach the Sa2.5 standard , the roughness is 50 ~ 75μm, and the friction coefficient shall not be lower than 0.40. When there are regulations in the drawings, follow the regulations in the drawings. 2.2 The friction surface of the treated high-strength bolt connection should take protective measures to prevent contamination with dirt and oil. It is strictly forbidden to make any marks on the friction surface of the high-strength bolt connection. During storage in the factory, or during transportation, to the installation site, special precautions should be taken to prevent contamination of the connection surfaces. The installation unit should pay special attention to protecting the cleanliness and friction surface characteristics of the connecting plate of the high-strength bolt and the connecting surface of the parent body. It is not allowed to use a grinder to grind the connecting surface of the connecting plate and the connecting surface of the parent body. 3 Inspection of the anti-slip coefficient of the friction surface of high-strength bolts The inspection of the anti-slip coefficient should be based on the steel structure manufacturing batch, and each 2000t of a single project is regarded as a manufacturing batch, and those less than 2000t are regarded as a batch. When two or more surface treatment processes are selected, each surface treatment process needs to be inspected. Each batch of three groups of specimens. If the connection is diffused to an external enterprise, each corresponding enterprise shall conduct an anti-slip coefficient test. 3.1 The test piece used for the anti-slip coefficient test should be processed by the factory or the diffusion enterprise. The test piece and the representative steel structure member should be of the same material, produced in the same batch, using the same friction surface treatment process and have the same surface state. And use the same batch of high-strength bolt connection pairs of the same performance level and store them under the same environmental conditions. The anti-slip coefficient test is carried out according to the test method of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. 3.2 The minimum value of the anti-slip coefficient inspection must be equal to or greater than the design specified value. When the above specified values are not met, the friction surface of the component should be reprocessed. The friction surface of the treated component is re-inspected. 4. Connection and installation of friction type high-strength bolts for steel structures 4.1 Preparations before installation 4.2 Select qualified bolts, nuts and washers. The guarantee period for the torque coefficient of the connecting pair is six months from the date of delivery. 4.3 Bolts, nuts and washers in the following cases are unqualified products and are prohibited from being used. a. The source (manufacturer) is unknown; b. The mechanical properties are unknown; c. The torque coefficient k is unknown; d. Defective; e. No performance test report attached; f. Mixed with other batches of bolts; g. Bolts with insufficient length, that is, the bolt head does not show the end face of the nut after tightening. Generally, the length of the end face of the nut to be taken out is 2 to 3 threads. h. The torque coefficient of the connecting pair exceeds the warranty period. Special attention should be paid to waterproofing during transportation and storage. 4.4 Before the construction of the large hexagonal head high-strength bolts, the torque coefficient of the high-strength bolt connection pair should be re-inspected according to the factory approval. Each batch of 8 sets should be re-inspected. Less than or equal to 0.010. The re-inspection method of the torque coefficient shall be carried out in accordance with the provisions of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. The installation of high-strength bolts should be carried out within a short period of time after the test.
concealed screw fastener includes a washer, a screw and a shield, one end of the screw is provided with an end cap, the screw penetrates the washer and the end cap is supported on the washer, and the shield covers the end of the screw The cap is peripheral and connected to the gasket. When in use, firstly pass the screw through the washer and then drive it into the screw hole of the connected piece, and then cover the shield on the outer circumference of the end cap of the screw and connect it with the washer.
All-aluminum blind rivet The body of the rivet is also made of high-quality aluminum wire, which is beautiful and durable after riveting and will never rust: Compared with ordinary blind rivets, rivets have lower riveting strength and are suitable for connectors with relatively soft materials. . Split Stainless Steel Rivet: This rivet is a high-tension, corrosion-resistant choice. Round head rivets are mainly used in riveting occasions subject to large lateral loads, and are the most widely used. Flat cone head rivets are often used in riveting occasions with strong corrosion such as ship hulls, boiler water tanks, etc.
However, this process scheme has high cost, low efficiency, and has certain difficulties in quality assurance. In order to ensure product production efficiency, reduce manufacturing costs and improve product quality, it must be considered that the blank forming is completed on a multi-station cold heading machine at one time.
High-strength hexagon head bolt combination screws for steel structures, mainly used in railway and highway bridges, boiler steel structures, industrial plants, high-rise civil buildings, tower and mast structures, hoisting machinery and their steel structures need to use friction-type high-strength bolt combinations for screws. It is characterized by an extra dodecagon at the end of the bolt, also known as the bolt. When installing, a special electric wrench must be used, which has two socket heads up and down, one is set on the hexagonal body of the nut, and the other is set on the decagon body of the outer hexagon screw. When tightening, apply a clockwise force to the nut, and apply an equal counterclockwise force to the dodecagon body of the bolt, so that the connecting neck between the end of the outer hexagon screw and the dodecagon body is subjected to torsion shearing until the neck is sheared. So far, the installation has come to an end. This torsion shear type high-strength outer hexagon screw is a one-time-use screw and generally cannot be removed after installation.
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