Service HotlineProcurement and sales in the testing process know that the quality of screws is manufactured, not detected, but in manufacturing, we must try our best to make them as good as possible. But it is unlikely to be completely error-free and error-free. We all know that errors are unavoidable and can only be approached infinitely. Therefore, at this time, the quality inspection of the screw is required to improve the quality of the screw. At the beginning of ordering from screw wire material into the production of screw industry manufacturers, you must first check the wire diameter of the screw wire and the material of the screw. Generally, the wire diameter of the screw is measured with a caliper to measure the size of the wire diameter, whether it is suitable for self-ordering. Same size. After testing these, it is the testing in the production process, starting from the head of the screw, to determine the size of the head, the opposite side of the head, the diagonal angle, the depth of the cross groove, the tolerance range of the screw, and so on. These are checked with calipers. In the inspection of all aspects when rolling teeth, the main thing is whether the thread can pass the pass and stop gauge, and whether the screw thread can pass the gauge and stop. Next is the electroplating measurement problem. After electroplating, whether it meets the requirements of environmental protection and whether it can pass the time required by the salt spray. Tools include environmental testing machines and salt spray testing machines. In short, in the process of screw production and sales, there must be necessary tools to detect the quality of screws. The summary should be summarized as follows: calipers, hardness testers, salt spray machines, environmental testing machines, pass and stop gauges, etc. When producing and selling screws, there will be a screw specification and screw model. With the screw specification and screw model, we can understand what specification screw and what size screw the customer needs. Many screw specifications and screw models are based on national standard specifications and models. Generally, such screws are called ordinary screws, which are generally available on the market. There are some non-standard screws, which are not based on the national standard specifications, models and sizes, but are customized according to the standards required by the product materials. There is no stock in the general market at all. In this way, it is necessary to make drawings and samples.
In order to effectively improve the working efficiency of bearing installation when the equipment or device is being installed with flat pads, it is necessary to arrange the positions of the front and back of the flat pad.エ Time-consuming, labor-intensive, low production efficiency, high processing cost defects, at the same time, there is a shortage of unstable product quality, so the development of a flat pad front identification feeding mechanism has become a hot spot of industry research.
Screw, some people call it screw [Screw] (screw), screw (screw rod). In fact, the screw is a general term, and the screw and the screw rod are different from each other. Screws are generally called wood screws; they are the ones with a pointed end at the front and a larger pitch. They are generally used to fasten wooden and plastic parts. The screw rod is a machine screw (machine screw), which is the kind of flat head at the front end. The pitch is small and uniform. It is generally used to fasten metal and machine parts.
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
The conventional auger bit structure 1 includes a rod body 11, a screw head 12 provided on one end of the rod body 11, a drill tail 13 provided on the other end of the rod body 11, and a plurality of threads 14 arranged around the rod body 11; Wherein, the periphery of the drill tail 13 defines a parting line 15, and the parting line 15 makes the drill tail 13 symmetrically divided into a side 131 and a side 132, and a cutting end 133 is formed at the junction of the end of the side 131 and the end of the side 132, respectively. The cutting end 133 is concavely provided with a quarter-turn chip flute 134 in the same direction of the helix, and the edge 132 continues the chip flute 134 and has a quarter-turn chip flute 135 with different helical curvatures. , by connecting the chip groove 134 and the chip groove 135 through different helical curvatures, the drill tail 13 can form a symmetrical and complete chip groove of 189 degrees.
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