The traditional gasket is a single-piece gasket that works independently. This gasket mainly relies on friction to achieve the anti-loosening effect. The new washer is composed of two pieces. Its unique embedded structure changes the way that the traditional washer mainly achieves anti-loosening through friction. Instead, it adopts the most advanced anti-loosening technology in the world and uses the tension between the two gaskets to achieve. The dual effect of anti-loosening and tightening.
The main part of the pin screw is an ordinary screw, and the pin can be arranged in the melting section of the screw or the drop groove of the metering section or the smooth cylindrical surface without screw grooves at the end of the metering section. The pins are arranged in a certain arrangement, with varying degrees of density and quantity. Cylindrical pins are formed by fitting the pins into the holes of the threaded rod; square or diamond-shaped pins are formed by milling directly on the threaded rod. If these pins are set in the melting zone, the pins can break up the solid bed, destroy the two-phase flow, stir the solid and liquid phases together, increase the contact area between the undissolved solid phase fragments and the contained material, and promote molten. If the pin is set in the melt conveying area, its main function is to divide the material flow, increase the interface, change the direction of the material flow, and rearrange the flow beam. Divide and merge multiple times, change the flow direction, and homogenize the melt composition and temperature. The mixing section is an inwardly slotted structure arranged at the end of the common screw homogenizing section, and its outer diameter is equal to the outer diameter of the screw. The grooves are divided into several groups, and each group is the confluence area of the material. The materials are divided by grooves, meet in the confluence area, and then divide and confluence. The principle is similar to the pin type. The characteristic of the separate screw is that in addition to the original screw thread (called the main screw) on the melting section, there is also an additional thread (called an additional thread) whose outer diameter is slightly smaller than the outer diameter of the main thread, and the main and auxiliary threads are With different leads, the secondary thread starts from the end of the feeding section (and connects with the feeding section here), and after several threads, gradually intersects the main thread of the homogenizing section. The screw groove depth and thread lead of this kind of screw change gradually from the beginning of the feeding section to the end of the homogenization, that is, the thread lead gradually narrows from the width, and the groove depth gradually becomes shallower from the depth, which can maximize the compression of the material.
The classification of the second combination screw is divided according to the material of the screw wire and the hardness index of the screw wire. Generally, the two combination screws are divided into stainless steel and iron, and stainless steel is divided into stainless steel 201, stainless steel 304 and stainless steel 316. Iron is divided into three types: low carbon steel, medium carbon steel, and high carbon steel. Carbon steel combination screws refer to iron combination screws. Generally, iron combination screws are classified into grades 4.8, 8.8, 10.9, and 12.9. But in the market, the combination screws of grade 10.9 and grade 12.9 are rarely used, so we won't talk about it here. And the two combination screws on the market are more commonly used combination screws of grade 4.8 and 8.8. 4.8 grade combination screws are generally made of 1010A screw wire rods. After the screw wire rods are beaten into screws, they are combined with spring flat washers. After production, this 4.8 grade combination screw does not need to be hardened. Its hardness can reach 4.8. The 8.8 grade combination screw is generally made of 10B21 screw wire. After the screw wire is punched into a screw, it is equipped with a spring washer and a flat washer, and the three pieces can be combined and rubbed by an automatic spring-flat washer machine. Fasten the spring-flat washer combination on the screw, and the spring-flat washer will not fall off. After the combination screw is produced, it needs to be hardened to make the hardness reach 8.8. After the hardness reaches 8.8, we need to take it for electroplating. In order to prevent hydrogen embrittlement of the spring washer in the 8.8-level combination screw with added hardness, it is easy to break. In this way, it is necessary to carry out hydrogen removal treatment on the hardened combined screws, and the electroplating can only be done after the hydrogen removal.
Riveting is a method for combining two pieces of metal. Therefore, riveting technology is often used to fasten rivets such as nuts or rivets to metal sheets.
Today's advanced manufacturing represented by large aircraft, large power generation equipment, automobiles, high-speed trains, large ships, and large complete sets of equipment has entered an important development direction. As a result, fasteners will enter an important stage of development. High-strength bolts are used for the connection of important machinery, and repeated disassembly or various installation torque methods require extremely high-strength bolts. Therefore, the quality of its surface condition and thread accuracy will directly affect the service life and safety of the host. In order to improve the friction coefficient and avoid corrosion, seizure or sticking during use, the technical requirements stipulate that the surface should be treated with nickel phosphorus plating. The thickness of the coating is guaranteed to be within the range of 0.02 to 0.03 mm, and the coating is uniform, dense, and free of pinholes.
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