Service HotlineIn industrial production, some products need to remove the fixing screws; or in the assembly line, the screws that fix the product on the fixture also need to be removed when the product is unloaded. At present, the dismantling of the screws is mainly completed by the manual operation of the operator. However, this method of manually dismantling the screws has low work efficiency and high production cost.
Nuts and bolts are one of the most widely used fasteners in modern mechanical structures. At present, the common metric bolts and nuts are generally trapezoidal in cross-section. The connection between the bolt and the nut is prone to loosening under severe vibration, or even falls off by itself, and the tightening force of the bolt and nut thread is mainly concentrated in the bolt thread and Between the teeth of the first few threads where the threads of the nut are in contact, resulting in loosening of the fastener and sliding pressure of the threads
In pressure vessels such as oil cylinders, the existing sealing structures are all seals (such as O-rings, etc.) plus a retaining ring. The cross-sectional shape of the retaining ring is generally rectangular. The retaining ring of this shape is limited in the sealing structure. It protects the sealing ring and does not participate in the sealing effect.
There are two typical pin shearing fixture tooling, among which the traditional fixture shown in Fig. 1 is more complicated and consists of fixture, spacer, washer and shearing block guide post, hardened bushing, shearing block and so on. The cylindrical pin is installed in the hardened bushing, and the axial load is applied through the shear block to complete the shear test. The fixture is complicated in manufacture and has many consumables, because the size of the hardened bushing is similar to that of the cylindrical pin. , and to keep the notch of the cylindrical pin upward, it is difficult to install before the test, and the broken cylindrical pin after the test remains in the hardened bushing and is difficult to remove.
There are two types of bolt detection: manual and machine. Manual is the most primitive and the most commonly used consistent detection method. In order to minimize the outflow of defective products, general production enterprise personnel inspect the packaged or shipped products by visual means to exclude defective products (defects include tooth damage, mixed materials, rust, etc.). [2] Another way is automatic machine inspection, mainly magnetic particle inspection. Magnetic particle inspection is to use the interaction between the leakage magnetic field at the defect of the bolt and the magnetic powder, aiming at the difference between the magnetic permeability of the bolts (such as cracks, slag inclusions, mixed materials, etc.) and the magnetic permeability of steel, these materials are discontinuous after magnetization. The magnetic field at the place will be turbulent, and a leakage magnetic field will be generated on the surface of the workpiece where part of the magnetic flux leaks, thereby attracting the magnetic powder to form the magnetic powder accumulation at the defect—magnetic traces. The accumulation of these magnetic powders is observed and explained, and the purpose of rejecting defective products has been achieved.
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