Service HotlineMaterial and process requirements The self-tapping locking screw should be made of high-quality carburized steel cold heading, generally no larger than M12. The finished material should be drawn with a high total reduction rate before cold heading, so that the cold heading must be spheroidized. Annealing, in order to enhance the surface hardness and the toughness of the core, most of them are made of medium and low carbon steel. The chemical composition of the material in the standard is only for guidance. The C content is 0.13%~0.37%, the Mn content is 0.64%~1.71%, and the B content can reach 0.005%. The elements of S, P, Mn and Si in the commonly used steel are generally lower than those of the ordinary bolt steel of the same grade. And the surface quality of the material is strictly controlled to reduce deformation resistance and prevent deformation and cracking. Commonly used grades are 20Mn, 15MnB, SWRCH22A, 1022A and medium carbon steel, medium carbon alloy steel SWRCH35K, SCM435, SCR435, etc. Self-tapping locking screws are threads with an arc-shaped triangular cross-section, so the formulation of cold heading and wire rolling processes, as well as the design and manufacture of cold heading dies and special rolling plates are very important. Self-tapping locking screws require a high-hard surface for cutting and extruding capabilities due to the need for self-tapping low carbon steel. At the same time, there must be sufficient core strength and toughness to prevent twisting and breaking during work. The heat treatment process of this type of screw belongs to shallow carburizing. Regardless of whether it is made of low carbon steel or medium carbon or medium carbon alloy steel, its core hardness must be guaranteed to be within the range of 28~38HRC (9.8 grade) 33~39HRC (10.9 grade) and not less than the minimum tensile load of 930MPa (9.8 grade), 1040MPa (grade 10.9), depending on the material, the minimum tempering temperature is 420℃. In order to ensure that the self-tapping locking screw can be smoothly screwed into the prefabricated cylindrical hole, the end of the screw should be hardened by high-frequency quenching to ensure that at least one to three thread teeth are hardened, and the minimum surface hardness is 45HRC.
In recent years, more fasteners have been used in rivet nuts, which have replaced some existing welding methods to a certain extent. Rivet nuts are a way to join some difficult-to-weld equipment and other components. The use of rivet nuts requires rivet nut equipment (manual rivet nut equipment, etc.). Matters needing attention before using manual rivet nut equipment. 1. First, make sure the nozzle screws are properly assembled. According to the size of the rivet nut, select the appropriate equipment and rivet bolt. Every connecting part is not secure. 2. Confirm the deformation length or displacement of the rivet nut, and then leverage the long angle. 3. The scale ring of the rivet nut equipment is used to adjust the rivet stroke, which can be adjusted freely as needed. When adjusting the length of the rivet bolt, open the two handles and adjust the device head sleeve. The rivet bolts are exposed for a length slightly greater than the length of the rivet nut, which will eventually adjust the nut and device sleeve.
Traditional rivet nuts are usually cylindrical, and special tools are required to complete the riveting operation between the workpiece and the sheet, and tools are completely required for locking. And in the actual production process, it is often encountered that there are square holes on the workpiece, and bolts need to be installed in the square holes, especially in the power cabinet and the control cabinet when the workpiece with prefabricated square holes is used as the main frame, due to Due to the special structure of the workpiece, the installation nut can only be inserted from the side, and the installation cannot be completed when the side installation space is limited, which brings inconvenience to the installation.
The first person to describe the spiral was the Greek scientist Archimedes (c. 287 BC - 212 BC). An Archimedes screw is a huge spiral contained in a wooden cylinder that is used to irrigate fields by raising water from one level to another. The real inventor may not be Archimedes himself. Maybe he was just describing something that already existed. It may have been designed by the skilled craftsmen of ancient Egypt for irrigation on both sides of the Nile. In the Middle Ages, carpenters used wooden or metal nails to attach furniture to wooden structures. In the 16th century, nail makers began producing nails with a helical thread, which were used to connect things more securely. That's a small step from these kinds of nails to screws. Around 1550 AD, the metal nuts and bolts that first appeared in Europe as fasteners were all made by hand on a simple wooden lathe. Screwdrivers (screw chisels) appeared in London around 1780. Carpenters have found that tightening a screw with a screwdriver holds things in place better than hitting with a hammer, especially with fine-grained screws. In 1797, Maudsley invented the all-metal precision screw lathe in London. The following year, Wilkinson built a nut and bolt making machine in the United States. Both machines produce universal nuts and bolts. Screws were quite popular as fixings because an inexpensive method of production had been found at that time. In 1836, Henry M. Philips applied for a patent for a screw with a cross recessed head, which marked a major advance in screw base technology. Unlike traditional slotted head screws, Phillips head screws have the edge of the head of the Phillips head screw. This design makes the screwdriver self-centered and not easy to slip out, so it is very popular. Universal nuts and bolts can connect metal parts together, so by the 19th century, the wood used to make machines to build houses could be replaced by metal bolts and nuts. Now the function of the screw is mainly to connect the two workpieces together and play the role of fastening. The screw is used in general equipment, such as mobile phones, computers, automobiles, bicycles, various machine tools and equipment, and almost all machines. need to use screws. Screws are indispensable industrial necessities in daily life: extremely small screws used in cameras, glasses, clocks, electronics, etc.; general screws for televisions, electrical products, musical instruments, furniture, etc.
Shaft retaining ring (hereinafter referred to as retaining ring) is a very common part and is widely used in shaft parts. The existing solution for pressing the retaining ring is: place the retaining ring sleeve in the chamfering section or the guiding section of the shaft head, and then use an indenter whose inner hole diameter is larger than the diameter of the shaft head to press the retaining ring into the groove, and then press the retaining ring into the groove through the shaft head. The retaining ring is combined with the slot to prevent the indenter from continuing to move downward.
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