Service HotlineIn the manufacture of fasteners, the correct selection of fastener materials is an important part, because the performance of fasteners is closely related to its materials. If the material is improperly or incorrectly selected, the performance may not meet the requirements, the service life may be shortened, or even accidents or processing difficulties may occur, and the manufacturing cost will be high. Therefore, the selection of fastener materials is a very important link. Cold heading steel is a steel for fasteners with high interchangeability produced by cold heading forming process. Because it is formed by metal plastic processing at room temperature, each part has a large amount of deformation and a high deformation speed. Therefore, the performance requirements of cold heading steel raw materials are very strict. On the basis of long-term production practice and user research, combined with GB/T6478-2001 Technical Conditions for Cold Heading and Cold Extrusion Steel GB/T699-1999 High-Quality Carbon Structural Steel and target JISG3507-1991 Cold Heading Characteristics of Carbon Steel Wire Rod for Steel, taking the material requirements of grade 8.8 and grade 9.8 bolts and screws as an example, the determination of various chemical elements. If the C content is too high, the cold formability will be reduced; if it is too low, the mechanical properties of the parts cannot be met, so it is set at 0.25% - 0.55%. Mn can improve the permeability of steel, but adding too much will strengthen the matrix structure and affect the cold forming performance; when the part is quenched and tempered, it has the tendency to promote the growth of austenite grains, so it should be appropriately improved on the basis of international standards. 0.45 % - 0.80 %. Si can strengthen the ferrite and reduce the cold formability. SP is an impurity element, and their existence will cause segregation along the grain boundary, resulting in the embrittlement of the grain boundary and damage to the mechanical properties of the steel. It should be reduced as much as possible. B. The maximum value of boron content is 0.005%, because although boron element can significantly improve the permeability of steel, it will also increase the brittleness of steel. Excessive boron content is very unfavorable for workpieces such as bolts, screws and studs that require good comprehensive mechanical properties.
Nuts cooperate with screws to achieve the fixing and connection of components. SMD nuts are generally used in the circuit board industry to fix electronic components. That is, the chip nut is soldered on the circuit board by solder, and the electronic components are fixed by turning the screw. However, when the current chip nut is soldered on the circuit board, there may be uneven soldering, which makes the soldering untidy. At the same time, during soldering, the excess solder overflows from the periphery of the nut, which affects the appearance and may affect its appearance. electrical properties. In addition, the nut is only welded with the circuit board on one end face, and its firmness and reliability after welding are low.
3. Friction coefficient The friction angle is an important factor affecting the torque, and the existence of friction is the basis for the normal operation of the lock nut. When the lock nut is working, the contact surface has pressure and friction under the action of the elastic restoring force of the thread piece. During the repeated use, the rough position and edges and corners of the contact surface are ground and smoothed under the action of cyclic friction. The coefficient of friction becomes smaller, which in turn reduces the maximum unscrewing torque of the nut.
Round head three-combination screw The screw size in the round-head three-combination screw is GB818, and the main technical requirements of various types are: iron and stainless steel material requirements, iron low, medium, high carbon steel, stainless steel combination The materials of the screws are stainless steel 201, stainless steel 304 and stainless steel 316. The thread tolerance is 6G, and the mechanical properties of the iron combination screws are 4.8 and 8.8. The 4.8-level combination screws are ordinary steel, and the maximum allowable hardness is 255HV. The 8.8-level combination screws are generally made of wire rod 10B21. , and then undergo hardening treatment, and then dehydrogenation after hardening treatment. Hydrogen removal is to prevent hydrogen embrittlement of the spring washer in the combination screw. Prevent the spring pad from breaking. The tolerance class of the combination screws is A. The cross groove is H-shaped. The surface treatment of the combination screw has environmental protection and non-environmental protection. Such as, environmental protection blue zinc, environmental protection color zinc, black zinc, color zinc, white nickel and so on. The technical requirement of the combination screw for the spring washer is that the washer should be able to rotate automatically without falling off.
The material of the round head three combination screw is divided into iron and stainless steel. The iron ones are made of different iron screw wires. Generally, the wire of the combination screw is 1010, 1018, 10B21 and so on. 10B21 is used to make 8.8 grade combination screws. Like 8.8-grade socket head cap screws, 10B21 wires are often used to make them. When done, go to heat treatment. After heat treatment, remove hydrogen and electroplating. This is to prevent the spring washer of the socket head cap screw from breaking. Stainless steel combination screws, in the combination screw market, generally refer to stainless steel SUS304 combination screws. 201 combination screws generally do very little. Few manufacturers of round head three combination screws produce 201 combination screws. Because the hardness of the screw wire of stainless steel 201 is not well controlled, it is easy to produce cracks. Introduction to the basic knowledge of electroplating round head combination screw electroplating generally refers to the de-plating of iron combination screws. Electroplating is divided into environmental protection and non-environmental protection. Commonly used combination screw electroplating colors include green color zinc, green blue zinc, green white zinc, green nickel, red color, white zinc, white nickel, etc. Cross recessed combination screws, hexagon combination bolts and self-tapping combination screws are used in the same way as the corresponding cross recessed screws, hexagon head bolts and self-tapping screws. The main feature of these combination screws is that they are equipped with corresponding washers, which are very convenient to use.
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