Service HotlineAt present, the electrical control boxes of the market regulators all include a box body with built-in circuit board components and a box cover that is fastened together with it. The box cover is mostly fastened on the box body by self-supplied screws. The following problems are: First, there are many electric control lines on the circuit board in the box. When installing the self-supplied screws, the electric control lines may be damaged, which may easily cause a short circuit of the electric control, which is a potential safety hazard; Electric batch and other tools are inconvenient to install and disassemble, and the production cost is high.
Self-locking nuts generally rely on friction. The principle is to press the embossed teeth into the preset holes of the sheet metal. Generally, the diameter of the square preset holes is slightly smaller than that of the rivet nut. The nut is connected with the locking mechanism. When the nut is tightened, the locking mechanism locks the ruler body, and the ruler frame cannot move freely to achieve the purpose of locking; when the nut is loosened, the locking mechanism disengages the ruler body, and the ruler frame edge body movement
The existing open-type blind rivets are widely used, usually composed of an iron rivet shell and an iron or stainless steel mandrel. During the riveting process, the open-type rivets are often unstable and biased due to the unsteady breaking force of the mandrel. When the foam is riveted, the nail head is directly pulled into the foam layer to damage the product structure. And there may be safety hazards such as scratching the operator during the installation process due to the exposed nail core. At the same time, due to the expansion of the rivet shell hole, the nail head will be loose inside.
The quality of electroplating is measured primarily by its corrosion resistance, followed by appearance. Corrosion resistance is to imitate the working environment of the product, set it as the test condition, and perform a corrosion test on it. The quality of electroplating products shall be controlled from the following aspects: 1. Appearance: Partial uncoated, scorched, rough, gray, peeling, crusted, and obvious stripes are not allowed on the surface of the product, and pinholes, pitting, and black plating are not allowed. Slag, loose passivation film, cracks, peeling off and serious passivation marks. 2. Coating thickness: The operating life of fasteners in corrosive atmosphere is proportional to its coating thickness. The general recommended thickness of economical electroplating coating is 0.00015in ~ 0.0005in (4 ~ 12um). Hot-dip galvanizing: the standard average thickness is 54 um (43 um for diameter ≤ 3/8), and the minimum thickness is 43 um (37 um for diameter ≤ 3/8). 3. Coating distribution: With different deposition methods, the aggregation method of the coating on the surface of the fastener is also different. During electroplating, the coating metal is not uniformly deposited on the peripheral edge, and a thicker coating is obtained at the corners. In the threaded portion of the fastener, the thickest coating is located on the thread crest, gradually thinning along the flank of the thread, and the thinnest deposit is at the bottom of the thread, while hot dip galvanizing is just the opposite, the thicker coating is deposited on the inside corners and On the bottom of the thread, mechanical plating tends to deposit the same metal as hot-dip plating, but is smoother and has a much more uniform thickness over the entire surface [3]. 4. Hydrogen embrittlement: During the processing and processing of fasteners, especially in the pickling and alkali washing before plating and the subsequent electroplating process, the surface absorbs hydrogen atoms, and the deposited metal coating then traps hydrogen. When the fastener is tightened, the hydrogen is transferred towards the most stressed parts, causing the pressure to build up beyond the strength of the base metal and producing microscopic surface cracks. Hydrogen is particularly active and quickly seeps into the newly formed fissures. This pressure-rupture-penetration cycle continues until the fastener breaks. Usually occurs within a few hours after the first stress application. To eliminate the threat of hydrogen embrittlement, fasteners are heated and baked as soon as possible after plating to allow hydrogen to seep out of the plating, typically at 375-4000F (176-190C) for 3-24 hours. Since mechanical galvanizing is non-electrolyte, this virtually eliminates the threat of hydrogen embrittlement, which exists in galvanizing using electrochemical methods. In addition, due to engineering standards, it is forbidden to hot-dip galvanize fasteners with hardness higher than HRC35 (Imperial Gr8, metric 10.9 and above). Therefore, hydrogen embrittlement rarely occurs in hot-dip plated fasteners. 5. Adhesion: Cut or pry off with a solid tip and considerable pressure. If, in front of the blade tip, the coating peels off in flakes or skins, exposing the base metal, the adhesion shall be considered insufficient.
Advanced bolts are the foundation of high-end machinery manufacturing, and their role can be called four ounces. On the surface, the output value of bolts only accounts for a few percent of the machinery industry. In essence, the added value it brings to key components and equipment is much higher. Over the years, after the continuous double-digit growth of Chinese bolts, the bolt industry experienced negative growth in 2012, down about 1.5% year-on-year, mainly due to insufficient market demand, especially after the bolts suffered from international anti-dumping, export sales declined. situation. [1] The competition in the bolt market is fierce, and it is moving towards brand management. In the past 10 years, the development speed of China Bolt has attracted the attention of the world, which surprised the developed countries, but also made them discover a new type of big market, and multinational companies filed in. When domestic bolt companies suddenly feel that it is so difficult to survive in the market, powerful competitors have blossomed everywhere. In today's Chinese bolt market, some small and medium-sized bolt enterprises manufacture a large number of common standard parts, which does not really bring core competitiveness to the enterprise, but is subject to changes in raw materials, labor costs and other conditions. From 4.8 to 6.8 low-strength bolts, or 8.8 to 12.9 high-strength bolts, the production technology level of Chinese bolts will be basically close to the world's advanced level, mainly ordinary standard parts and low- and medium-grade special and special-shaped bolts, with large quantities Inexpensive. It can be concluded that low-grade products flood the dominant market, a small part of high-grade, high-precision, high-strength bolts still need to be imported, and the difference between the unit price of products imported and the bid price is about 6 times or more. It can be seen that China's bolt industry is still a developing industry, big but not strong, fat but not strong, and the gap with the United States, Japan, South Korea and Taiwan, my country, and lack of technical services to solve mechanical tightening. A solid solution to realize the digitalization of products, design, manufacturing and management, and the greening of products and manufacturing processes. It is understood that the development of Chinese bolts is under increasing pressure from resources and the environment. An important way to alleviate resource constraints is to develop green manufacturing. The development of bolts will continue to be actively promoted in the direction of brand management for a period of time in the future, and promote the development of bolt projects in all directions. [1] In terms of products, mid-to-high-end products will accelerate the localization of quality research and development. The whole process from design, manufacturing, packaging, transportation, use to end-of-life treatment must consider the least waste, the lowest emissions, and the high resource utilization rate. And the environmental impact is minimized, so that the corporate benefits and social benefits are coordinated and optimized. [1] In terms of circulation, explore various value-added service models to bring value and benefits to customers. From providing a single set of bolts to providing mechanical fastening solutions, customized services, remote monitoring, etc., the proportion of services in the sales revenue of bolt manufacturers will gradually increase. [1] Corporate restructuring is a trend, and strategic alliances seek development. At present, the low industrial concentration of China's bolt enterprises has seriously restricted the improvement of China's bolt competitiveness. The market opening over the years has not brought the core technology. In view of the above situation, the reorganization and strategic alliance between enterprises is a major trend. China's bolt industry must conform to this trend and trend, strengthen strategic cooperation between enterprises, and improve the overall competitiveness of China's bolts. China's growth in the field of bolt core technology lacks breakthroughs. At the same time, the living space of low-end products is getting smaller and smaller, and foreign capital through localized enterprises also has considerable cost advantages, coupled with the advantages of technology brands, and began to enter the market space of the original independent brands.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: hand-tightened hexagon bolts, B1163 square nuts, 6172 nuts, bolts for riding clips and other products, we can provide you with suitable fastener solutions for you Program.
