Service Hotlineflat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
Pins are widely used. In the connection of the rotating mechanism of two moving components, such as the crank mechanism, the turning mechanism, the connection between the hydraulic cylinder and the moving parts, the pins are used. kind. In order to ensure the normal use of the running equipment and prevent the cylindrical pin from slipping out and falling off during use, some anti-falling methods are usually used at the head of the pin, such as 1. Drill holes and insert cotter pins to prevent the pins from slipping out; 2. The external thread is tightened with a nut to prevent the pin from slipping out; 3. The slot is clamped with a circlip to prevent it from slipping out, etc. These measures make the cylindrical pin very practical in the case of infrequent disassembly and assembly, but in the actual use of the field, in order to prevent the collision of some equipment during each troubleshooting or maintenance, the pin needs to be pulled out and turned up, etc. After the failure or maintenance is completed, put down and then insert the pin to restore, this process will bring trouble to the actual operator. For example, special tools must be brought with you every time you disassemble and assemble the pin, and the split pin or the circlip is easily damaged after repeated disassembly and assembly. , In order to save trouble, the operator sometimes uses iron wire to thread or fasten it instead, and even does not remove the pin for the sake of speed and convenience, which is easy to cause damage to the equipment when dealing with faults.
The existing structure is found in the practical application experience that there are still the following problems and drawbacks: the screw structure and the screw space are combined with each other in a complementary manner, so they can provide a higher torque value, however, not every workpiece. The combination requires a high torque value, so it often results in excess quality. Although the price of the screw is low, if it can change the unchanging structure of the traditional screw, it can provide a technical means to simplify (change) the process. The effect of improving production capacity and convenience of use is indeed a technical bottleneck that the relevant industry should break through.
As my digital TV technology becomes more and more mature, more and more people with digital-to-analog signal conversion function enter people's lives. Therefore, the number of production and processing is also increasing day by day. There are many requirements for the form, reliability and cost of PCB fixing screws in production. One of the existing fixing methods is to fix by means of bolts and nuts. The operation steps are to place the PCB board on the inner threaded copper column connected to the casing, and pass through the bolts with fine teeth. Screw holes on the PCB board, and then fix them on the copper posts with nuts. The connection method of this solution is reliable, but its manufacturing cost is high, and the copper column and the metal shell need to be screwed together, resulting in low production efficiency and high cost. In addition, there is also a common way that the PCB is supported by a plastic column, and the self-tapping screw is passed through the screw hole on the PCB board, and the PCB board and the metal bottom shell are connected by the self-tapping thread on the screw. The main disadvantage of this solution is that after the screw is fixed on the metal shell, the screw head is exposed at the bottom of the machine. If the user is not careful during use, the hand scratching phenomenon will occur, which will bring changes and harm to the user's use. . And when the machine slides on the desktop, if the screw head is too exposed, it will scratch the desktop. Therefore, how to provide a PCB fixing method with convenient operation, reliable connection and low production cost is a technical problem to be solved urgently in the industry.
screw is a tool that uses the physical and mathematical principles of the circular rotation and rotation of the oblique surface of an object to gradually fasten the mechanism of the utensil. A screw is a common term for fasteners, an everyday colloquial language. Screws are indispensable industrial necessities in daily life: tiny screws used in cameras, glasses, clocks, electronics, etc.; general screws in televisions, electrical products, musical instruments, furniture, etc.; as for engineering, construction, and bridges, large screws are used. Screws and nuts; transportation equipment, airplanes, trams, automobiles, etc. are used together with large and small screws. Screws have important tasks in industry. As long as there is industry on earth, the function of screws will always be important. The screw is a common invention in people's production and life for thousands of years. According to the application field, it is a great invention of human beings. At present, the head of the screw on the market is generally punched with a cross groove or a word groove, which is used for tightening or Remove the screw, but the cross slot or the slot is easy to deform after a long time, it is difficult to disassemble it with tools, and sometimes the tool of the corresponding size cannot be found and the disassembly cannot be carried out, and the disassembly is relatively inconvenient.
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