Service Hotlineself-locking nut is a nut that can self-lock by friction. The general nut will loosen itself due to vibration and other reasons during use. In order to prevent this phenomenon, the self-locking nut was invented. The main functions of self-locking nuts are anti-loose and anti-vibration. For special occasions. Its working principle is generally self-locking by friction. The types of self-locking nuts classified by function include those with nylon rings, those with neck closures, and those with metal anti-loosening devices. They are all effective torque type lock nuts (see GB/T3098.9-2002 national standard).
NPT, PT, G are all pipe threads. NPT is the abbreviation of National (American) Pipe Thread, which belongs to the American standard 60-degree taper pipe thread, which is used in North America. National standards can be found in GB/T12716-1991 PT is the abbreviation of Pipe Thread, which is a 55-degree sealed conical pipe thread, which belongs to the Whitworth thread family and is mostly used in Europe and the Commonwealth of Nations. Commonly used in water and gas pipe industry, the taper is specified as 1:16. The national standard can be found in GB/T7306-2000 G is a 55 degree non-threaded sealing pipe thread, which belongs to the Whitworth thread family. Marked as G stands for cylindrical thread. National standards can be found in GB/T7307-2001 In addition, the 1/4, 1/2, 1/8 marks in the thread refer to the diameter of the pipe, and the unit is inches. People in the industry usually refer to thread size in points, 1 inch equals 8 points, 1/4 inch is 2 points, and so on. G seems to be the general name for pipe threads (Guan), and the division of 55 and 60 degrees is functional, commonly known as pipe circle. That is, the thread is machined from a cylindrical surface. ZG is commonly known as pipe cone, that is, the thread is made of a conical surface. The general water pipe joints are like this. Rc means conical internal thread ZG means taper pipe thread, 3/4 means inch mark, which is 3/4 inch conical pipe Thread, there is in the Hardware Manual. The national standard stipulates that the major diameter of ZG 3/4 thread is 26.44 mm. Please refer to Metric, American and British Thread Standard Manual (Third Edition). Its representation method should be: ZG 3 /4″. Among them (〃) is the representative symbol for inches. One inch is equal to 8 inches. The origin of 3/4 is 6/8=3/4. Commonly known as 6 points. Similarly, the major diameter of ZG 1/2″ thread≈21 mm. Commonly known as 4 points. ZG 1″ thread diameter ≈ 33 mm. Commonly known as 1 inch. ZG 1 1/2″ thread pipe outer diameter ≈ 48 mm. Commonly known as 1 inch and a half. Taper pipe thread is very similar to pipe thread, the difference is Only in the taper. Note that the basic size of the pipe thread and ordinary thread is different. DN is the nominal diameter
When using screws, if you can understand the mechanical properties of screws first, then you can use screws better. Different types of screws have different mechanical properties, and the different mechanical properties lead to different occasions when screws are used. 1. Self-tapping screws: mechanical performance requirements 1. Heart hardness: standard value HRC28-38. When testing, take the section 1-2 times the diameter of the name from the tail. If the length of the name is too short, it can be embedded first, and then the hardness is measured. 2. Surface hardness: standard MIN HV450. 3. Carburized layer: standard 4#-6#: 0.05-0.18mm, 8#-12#: 0.10-0.23 mm, 14#: 0.13-0.28 mm. The main purpose of carburizing is to enhance the surface hardness and ensure the strength of the teeth. If the decarburization is too deep and the carburization is insufficient, the strength of the teeth will not meet the requirements, that is, the teeth will be damaged during the screw-in test. 4. Torque: standard specification 4#5#6#7#8#10#12#14#A tooth 14212835455696145AB tooth 142128354565102165. 5. Screw-in test: screw the self-tapping screw into a steel plate with a reserved test hole. The self-tapping screw should form a matching thread in the test plate, and the thread of the screw itself will not be deformed or damaged until the end. Tapered threads pass completely through the test plate. The screw-in test is only applicable to AB, B, BP and other types of self-tapping screws. It is stipulated in IFI that the test plate shall be prepared from semi-hard low-carbon cold-rolled steel, and the hardness of the steel plate is 70–85HRB in Rockwell. The standard specification of the steel plate, that is, the thickness, is shown in the table below. The test hole should be punched or drilled, and the tolerance is the specified nominal diameter (see the table below) ± 0.025mm. Specifications 6#7#8#10#12#1/4 Test plate thickness (mm) 1.85-1.953.12-3.234.68-4.84 Aperture (mm) ±0.0252.953.263.454.044.765.50.
The pretreatment process is a key process that determines the quality of nickel-phosphorus plating on high-strength bolts. The purpose of this process is to remove the passivation layer on the surface of the bolt and prevent the regeneration of the passivation film. The execution of this process directly determines the degree of bonding between the substrate and the coating. Most of the quality accidents in production are caused by poor pretreatment of bolts. Before plating, the oil, rust and oxide scale attached to the surface of the bolt must be carefully removed; the difference with electroplating is that it should be inspected more carefully, and plating is absolutely not allowed on unclean bolts. ① Inspection of bolts: Visual inspection of the surface quality of bolts requires that any burrs left by processing must be removed, and sharp edges and corners must be rounded. ② Manual degreasing; ensure that the surface of the substrate is free of oil stains. ③ Soak and remove oil; boil the bolts in alkaline water to remove the surface oil. ④ Pickling: In order to prevent the alkaline degreasing solution from contaminating the flash nickel plating tank, electro-activation treatment is carried out with pickling solution before flash nickel plating. ⑤ Electro-activation; electro-activation treatment with acid solution. ⑥ Flash nickel plating; flash nickel plating should be used for low alloy steel to increase the bonding strength between the coating and the substrate.
Although there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
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