Service HotlineHigh-strength fasteners must be quenched and tempered according to technical requirements. The purpose of heat treatment and tempering is to improve the comprehensive mechanical properties of fasteners to meet the specified tensile strength value and yield ratio of the product. The heat treatment process has a crucial impact on high-strength fasteners, especially its intrinsic quality. Therefore, in order to produce high-quality high-strength fasteners, advanced heat treatment technology and equipment must be available. Due to the large production volume and low price of high-strength bolts, and the threaded part is a relatively fine and relatively precise structure, the heat treatment equipment is required to have large production capacity, high degree of automation, and good heat treatment quality. Since the 1990s, the continuous heat treatment production line with protective atmosphere has dominated, and the shock bottom type and mesh belt furnace are especially suitable for heat treatment and tempering of small and medium-sized fasteners. In addition to the good sealing performance of the furnace, the quenching and tempering line also has advanced computer control of atmosphere, temperature and process parameters, equipment failure alarm and display functions. High-strength fasteners are automatically controlled and operated from feeding-cleaning-heating-quenching-cleaning-tempering-coloring to offline, which effectively ensures the quality of heat treatment. The decarburization of the thread will cause the fastener to trip before the resistance required by the mechanical properties is reached, which will cause the failure of the threaded fastener and shorten the service life. Due to the decarburization of the raw material, if the annealing is improper, the decarburized layer of the raw material will be deepened. In the process of quenching and tempering heat treatment, some oxidizing gas is generally brought in from outside the furnace. The rust of the bar wire or the residue on the surface of the wire rod after cold drawing will also decompose after being heated in the furnace, and some oxidizing gases will be generated by the reaction. For example, the surface rust of steel wire, which is composed of iron carbonate and hydroxide, will be decomposed into CO₂ and H₂O after heating, thus aggravating decarburization. Studies have shown that the degree of decarburization of medium carbon alloy steel is more serious than that of carbon steel, and the fastest decarburization temperature is between 700 and 800 degrees Celsius. Because the attachments on the surface of the steel wire decompose and synthesize carbon dioxide and water very quickly under certain conditions, if the furnace gas of the continuous mesh belt furnace is not properly controlled, it will also cause excessive decarburization of the screw. When the high-strength bolt is formed by cold heading, the raw material and the annealed decarburized layer not only still exist, but also are extruded to the top of the thread. For the surface of the fastener that needs to be quenched, the required hardness cannot be obtained. Its mechanical properties (especially strength and wear resistance) decreased. In addition, the surface of the steel wire is decarburized, and the surface layer and the internal structure have different expansion coefficients, and surface cracks may occur during quenching. For this reason, during quenching and heating, the top of the thread should be protected from decarburization, and the fasteners whose raw materials have been decarburized should be properly carbonized, and the advantages of the protective atmosphere in the mesh belt furnace should be adjusted to the original carbon-coated parts. The carbon content is basically the same, so that the decarburized fasteners are slowly restored to the original carbon content. The carbon potential is preferably set at 0.42% - 0.48%. The carbon coating temperature is the same as the quenching heating, and cannot be carried out at high temperatures , so as to avoid coarse grains and affect mechanical properties. The quality problems that may occur in the process of quenching and tempering of fasteners mainly include: insufficient hardness in the quenched state; uneven hardness in the quenched state; excessive quenching deformation; quenching cracking. Such problems in the field are often related to raw materials, quenching heating and quenching cooling. Correctly formulating the heat treatment process and standardizing the production operation process can often avoid such quality accidents.
In the mechanical structure, the existing seals are used on the end face of the bolt or the end face of the oil joint. The copper washer is often used as the seal, and the copper washer can only be used once, and it will become hard after the second use, reducing its sealing performance. Especially when it is used on the oil drain bolt (also known as the oil drain plug) of the oil pan of the automobile engine, it is necessary to do a maintenance and replace a copper washer, otherwise it is easy to cause oil leakage. Even so, the wear of the screw hole of the engine oil pan is also very big. It is also difficult for ordinary auto repair shops to replace one copper washer at a time.
However, although the existing screw can meet the function of connecting and tightening objects, its structure includes a head and a threaded rod connected with the head. Since it only has one threaded rod, it does not have a two-way connection function and cannot be satisfied with the Some special use requirements bring inconvenience to use.
Fasteners are a class of mechanical parts that are used for fastening connections and are widely used. It is used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemical industry, metallurgy, mold, hydraulic and other industries, in various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, instruments And supplies, etc., you can see all kinds of fasteners, which are widely used mechanical basic parts. In the fields of listed rails, construction machinery, etc., due to the harsh application environment, the requirements for fasteners are more stringent. If the fasteners are loosened, it may lead to serious consequences, resulting in a large amount of property damage, even serious life cost.
Rivet nuts, pull caps, and instant pull caps are widely used in the assembly of electromechanical and light industrial products such as automobiles, aviation, instruments, furniture, and decoration. It is developed to solve the shortcomings of thin metal plate and thin tube welding nuts, such as easy melting and easy sliding of internal threads. Chinese name rivet nut, foreign name Rivetnut, blinddrivetnut, threadedforbid, rivnut, also known as rivet nut, is used in various metal sheets, pipes and other manufacturing industrial applications in railways, refrigeration, elevators, switches
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: aluminum solid rivets, embedded bolts, lifting ring screws, iron white zinc plated screws and other products, we can provide you with suitable fastening for you piece solution.
