Service HotlineHigh-strength fasteners must be quenched and tempered according to technical requirements. The purpose of heat treatment and tempering is to improve the comprehensive mechanical properties of fasteners to meet the specified tensile strength value and yield ratio of the product. The heat treatment process has a crucial impact on high-strength fasteners, especially its intrinsic quality. Therefore, in order to produce high-quality high-strength fasteners, advanced heat treatment technology and equipment must be available. Due to the large production volume and low price of high-strength bolts, and the threaded part is a relatively fine and relatively precise structure, the heat treatment equipment is required to have large production capacity, high degree of automation, and good heat treatment quality. Since the 1990s, the continuous heat treatment production line with protective atmosphere has dominated, and the shock bottom type and mesh belt furnace are especially suitable for heat treatment and tempering of small and medium-sized fasteners. In addition to the good sealing performance of the furnace, the quenching and tempering line also has advanced computer control of atmosphere, temperature and process parameters, equipment failure alarm and display functions. High-strength fasteners are automatically controlled and operated from feeding-cleaning-heating-quenching-cleaning-tempering-coloring to offline, which effectively ensures the quality of heat treatment. The decarburization of the thread will cause the fastener to trip before the resistance required by the mechanical properties is reached, which will cause the failure of the threaded fastener and shorten the service life. Due to the decarburization of the raw material, if the annealing is improper, the decarburized layer of the raw material will be deepened. In the process of quenching and tempering heat treatment, some oxidizing gas is generally brought in from outside the furnace. The rust of the bar wire or the residue on the surface of the wire rod after cold drawing will also decompose after being heated in the furnace, and some oxidizing gases will be generated by the reaction. For example, the surface rust of steel wire, which is composed of iron carbonate and hydroxide, will be decomposed into CO₂ and H₂O after heating, thus aggravating decarburization. Studies have shown that the degree of decarburization of medium carbon alloy steel is more serious than that of carbon steel, and the fastest decarburization temperature is between 700 and 800 degrees Celsius. Because the attachments on the surface of the steel wire decompose and synthesize carbon dioxide and water very quickly under certain conditions, if the furnace gas of the continuous mesh belt furnace is not properly controlled, it will also cause excessive decarburization of the screw. When the high-strength bolt is formed by cold heading, the raw material and the annealed decarburized layer not only still exist, but also are extruded to the top of the thread. For the surface of the fastener that needs to be quenched, the required hardness cannot be obtained. Its mechanical properties (especially strength and wear resistance) decreased. In addition, the surface of the steel wire is decarburized, and the surface layer and the internal structure have different expansion coefficients, and surface cracks may occur during quenching. For this reason, during quenching and heating, the top of the thread should be protected from decarburization, and the fasteners whose raw materials have been decarburized should be properly carbonized, and the advantages of the protective atmosphere in the mesh belt furnace should be adjusted to the original carbon-coated parts. The carbon content is basically the same, so that the decarburized fasteners are slowly restored to the original carbon content. The carbon potential is preferably set at 0.42% - 0.48%. The carbon coating temperature is the same as the quenching heating, and cannot be carried out at high temperatures , so as to avoid coarse grains and affect mechanical properties. The quality problems that may occur in the process of quenching and tempering of fasteners mainly include: insufficient hardness in the quenched state; uneven hardness in the quenched state; excessive quenching deformation; quenching cracking. Such problems in the field are often related to raw materials, quenching heating and quenching cooling. Correctly formulating the heat treatment process and standardizing the production operation process can often avoid such quality accidents.
Currently, a screw generally includes a shank body, a threaded portion formed on the outer edge of the shank body, and a conical head formed at the rear end of the shank body. When the current thread is in use, since the thread part is cylindrical, the thread part and the workpiece are vertical, so it is relatively laborious when in use, and it is difficult to locate, lock and unlock.
The self-tapping locking screw is a series of coarse thread and ordinary thread, and the thread size is M3~M12mm. The threaded rod of the self-tapping locking screw is a thread with an arc-shaped triangular section. The screw is surface hardened and can be screwed into a prefabricated hole of black or non-ferrous metal material (which can be made by drilling, punching or die casting), and extruded to form an internal thread. The threaded rod portion can be made into a cylindrical or triangular shape with a diameter equal to or less than the circumscribed circle. Self-tapping locking screws have low screw-in torque and high locking performance. The varieties of self-tapping locking screws in the product standard of Chinese commodity fasteners include GB/T6560 (cross-recessed pan head), GB/T6561 (cross-recessed countersunk head), GB/T6562 (cross-recessed half-sunk head), GB/T6563 ( Hexagon head), GB/T6564 (hexagonal flower-shaped cylindrical head) five series. Self-tapping locking screws are generally fastened with pneumatic or electric screwdrivers. Most of the automotive industry uses hexagonal head, cross recessed pan head and hexagonal socket head self-tapping locking screw with high fastening efficiency.
screw is a common threaded connection part, which is mainly used to fix a part on the connection body. When it is necessary to connect, use the screw to pass through the hole on the connected parts, and screw the external thread on the screw into the connecting body to tighten it; The coupling part is separated from the coupling body. Existing common tools for screw disassembly and assembly are generally adjustable wrenches, open-end wrenches, Torx wrenches, socket wrenches, Allen wrenches, flat-blade screwdrivers, cross-shaped screwdrivers, etc., and a screw can only be disassembled with one or one type of tool. Assembly work; when the types of tools are not complete, the screw disassembly and assembly work is difficult to complete, and the screw disassembly and assembly work is greatly limited by the tools.
When the iron pot is manufactured, the iron head is connected to the iron pot body through rivets, and then the pot handle is set through the iron head, and the iron head connects the pot handle and the iron pot body together. However, when the iron head is installed, the position may be inaccurate. At this time, it is necessary to remove the rivet and reinstall the iron head. At present, the removal of rivets is completely done manually, that is, workers use screwdrivers to unscrew the rivets, which is difficult to remove, wastes a lot of manpower, and has low work efficiency, thereby reducing production efficiency.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: square nuts, GB301976 screws, Phillips round bolts, round head pan head screws and other products, we can provide you with suitable fastener solutions for you Program.
