In the design of modern aviation and aerospace vehicles, in order to reduce weight and save space, the space of the fastening installation system is getting narrower and narrower, and blind hole installation is often required. In this case, single-sided riveting installation is usually used for fastening connection. At present, this kind of fastening connection products are mainly blind rivets. The riveting installation principle of blind rivets is to use the method of pulling, pulling the mandrel, and extruding the nail sleeve to deform it at the blind end to achieve the function of fastened connection. This kind of fastening connection method requires special riveting, generally imported riveting, the replacement of internal parts is expensive, the installation process is complicated, and the installation cost is high.
At present, the convex washers with traditional structures on the market have unreasonable designs and complex structures, and are inconvenient to install and disassemble. After long-term use, they are prone to fracture and deformation due to poor toughness, resulting in short service life and requiring regular downtime for maintenance, affecting assembly. The working efficiency and safety of its equipment are also poor in terms of wear resistance, corrosion resistance, and high temperature resistance. Regular replacement and maintenance also increase the economic cost of production. Therefore, the convex gasket of the existing structure can no longer meet the existing mechanical requirements. The high standard use requirements of assembly auxiliary parts are urgently needed to be solved at present.
The types of rivets can be roughly divided into open type, closed type, double drum type and single drum type series. The following is a brief description of their respective models. Countersunk head blind rivets: For the riveting of riveting parts that require smooth and beautiful surfaces after riveting. Double-drum blind rivet: During riveting, the mandrel pulls the end of the rivet body into a double-drum shape, clamps the two structural parts to be riveted, and can reduce the pressure acting on the surface of the structural parts. Uses: Mainly used for riveting various thin structural parts in various vehicles, ships, construction, machinery, electronics and other industries. Blind rivet with large brim: Compared with ordinary blind rivets, the diameter of the aluminum cap of this rivet is significantly larger. When the rivet is riveted with the connector, it has a larger contact area and a stronger supporting surface, which can enhance the torque Strength, can withstand higher radial tension. Applicable industry: It is suitable for fastening soft and fragile surface materials and extra-large holes. The increased diameter of the brim has special protection applications for soft materials. Closed Blind Rivet: Designed to wrap around the mandrel head after riveting, ideal for many applications where waterproofing is required. With high shear force, anti-vibration, anti-high pressure.
In the current plastic matrix, it is common to use self-tapping screws or add copper inserts during injection molding. The former has poor strength, and the threaded hole is easy to crack; the processing cost is high, the injection molding efficiency is low, the labor cost and manufacturing cost are increased, and the insert is easy to slip and crack on the plastic, and the thread strength of the copper insert is not as high as that of the iron nut.
Most of the existing screws use an integral metal structure, and there are still some problems, such as large weight, high cost of materials, wear resistance, hardness, rust resistance, corrosion resistance, high and low temperature resistance, brittleness, toughness, etc. Many occasions cannot meet the needs of production, and further improvements are needed to improve production efficiency, reduce costs, improve safety, and prolong the service life of screws.
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