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Processing 304 stainless steel cross KA countersunk head lengthened self-tapping screws 1/2-13 1/4-20

author:[email protected] Click:6754end source: time:2023-04-22 03:56:52

Summary of information:We have more than ten years of production experience in the screw industry. The main products are: Hexagonal Nuts with P...

Bearings are an important component in contemporary machinery and equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Every time the locomotive is repaired, the end cover of the axle box needs to be disassembled, the axle head is tested for flaws and the bearing is supplemented with grease, which involves the disassembly and assembly of the axle box bearing retaining ring. The existing disassembly method is to use the traditional method of inserting two tongue pins into the gap between the bearing retaining ring and the axle box to pry left and right, and slowly separate it from the axle head. Because the clearance between the bearing retaining ring and the shaft head is small, and the adhesive force generated by the grease in the axle box is large, if the disassembly method is not appropriate or the force is not uniform, it will cause certain damage to the axle box body and the bearing retaining ring or jam. It is easy to cause damage to the bearing, and there is also the possibility of damage to the disassembly and assembly tools, so the safety risk is high, and each disassembly and assembly of the bearing retaining ring is time-consuming and laborious, labor-intensive, low-efficiency, and increased maintenance costs.

Advanced bolts are the foundation of high-end machinery manufacturing, and their role can be called four ounces. On the surface, the output value of bolts only accounts for a few percent of the machinery industry. In essence, the added value it brings to key components and equipment is much higher. Over the years, after the continuous double-digit growth of Chinese bolts, the bolt industry experienced negative growth in 2012, down about 1.5% year-on-year, mainly due to insufficient market demand, especially after the bolts suffered from international anti-dumping, export sales declined. situation. [1] The competition in the bolt market is fierce, and it is moving towards brand management. In the past 10 years, the development speed of China Bolt has attracted the attention of the world, which surprised the developed countries, but also made them discover a new type of big market, and multinational companies filed in. When domestic bolt companies suddenly feel that it is so difficult to survive in the market, powerful competitors have blossomed everywhere. In today's Chinese bolt market, some small and medium-sized bolt enterprises manufacture a large number of common standard parts, which does not really bring core competitiveness to the enterprise, but is subject to changes in raw materials, labor costs and other conditions. From 4.8 to 6.8 low-strength bolts, or 8.8 to 12.9 high-strength bolts, the production technology level of Chinese bolts will be basically close to the world's advanced level, mainly ordinary standard parts and low- and medium-grade special and special-shaped bolts, with large quantities Inexpensive. It can be concluded that low-grade products flood the dominant market, a small part of high-grade, high-precision, high-strength bolts still need to be imported, and the difference between the unit price of products imported and the bid price is about 6 times or more. It can be seen that China's bolt industry is still a developing industry, big but not strong, fat but not strong, and the gap with the United States, Japan, South Korea and Taiwan, my country, and lack of technical services to solve mechanical tightening. A solid solution to realize the digitalization of products, design, manufacturing and management, and the greening of products and manufacturing processes. It is understood that the development of Chinese bolts is under increasing pressure from resources and the environment. An important way to alleviate resource constraints is to develop green manufacturing. The development of bolts will continue to be actively promoted in the direction of brand management for a period of time in the future, and promote the development of bolt projects in all directions. [1] In terms of products, mid-to-high-end products will accelerate the localization of quality research and development. The whole process from design, manufacturing, packaging, transportation, use to end-of-life treatment must consider the least waste, the lowest emissions, and the high resource utilization rate. And the environmental impact is minimized, so that the corporate benefits and social benefits are coordinated and optimized. [1] In terms of circulation, explore various value-added service models to bring value and benefits to customers. From providing a single set of bolts to providing mechanical fastening solutions, customized services, remote monitoring, etc., the proportion of services in the sales revenue of bolt manufacturers will gradually increase. [1] Corporate restructuring is a trend, and strategic alliances seek development. At present, the low industrial concentration of China's bolt enterprises has seriously restricted the improvement of China's bolt competitiveness. The market opening over the years has not brought the core technology. In view of the above situation, the reorganization and strategic alliance between enterprises is a major trend. China's bolt industry must conform to this trend and trend, strengthen strategic cooperation between enterprises, and improve the overall competitiveness of China's bolts. China's growth in the field of bolt core technology lacks breakthroughs. At the same time, the living space of low-end products is getting smaller and smaller, and foreign capital through localized enterprises also has considerable cost advantages, coupled with the advantages of technology brands, and began to enter the market space of the original independent brands.

Therefore, in some cases, workers use a fixed torque wrench to control the tightening degree of the nut, but the fixed torque wrench is not convenient to use, and it needs to be checked frequently. At the same time, because the fixed torque wrench is not a conventional tool, its price is relatively high, which It also leads to its high procurement cost, and frequent verification also makes the later use cost also high.

At present, shaft retaining rings are mainly divided into three categories: elastic retaining rings for shafts, flattened wire retaining rings for shafts, and wire retaining rings for shafts. Among them, the spring retaining ring for the shaft is generally installed with circlip pliers, and the flattening wire retaining ring for the shaft and the wire retaining ring for the shaft are generally installed with a sharp screwdriver or needle-nose pliers. The defects and deficiencies of these two methods will be discussed in detail below: First, the above two installation methods require the operator to use a large force to open the retaining ring, which is more laborious; For the installation of the flattened steel wire retaining ring for the shaft and the steel wire retaining ring for the shaft, because the wire retaining ring has low elasticity and has no force point, it is very easy to cause the retaining ring to break or the installation tool to slip during the installation process. Higher skills and experience can be competent for the installation of wire retaining rings.

screw is a tool that uses the physical and mathematical principles of the circular rotation and friction of an object to fasten the parts of the object step by step. Since the parts to be fixed are different, different types of screws are required for different applications. Press screw is a new type of fastener applied to thin plate or sheet metal. The principle is to press the embossed teeth into the preset holes of the sheet metal. The diameter of the general preset holes is slightly smaller than the outer diameter of the pressure riveting screw. The periphery of the hole is plastically deformed, and the deformed object is squeezed into the guide groove, thereby producing a locking effect. However, the existing pressing screws are easy to loosen due to long use time or frequent vibrations, which is prone to certain hidden dangers.

We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: round head cross three combination screws, miniature small screws, bolt screws, square thin nuts and other products, we can provide you with suitable fasteners for you solution.

Cross KA countersunk

Machining 304 stainless steel


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