Service HotlineProcurement and sales in the testing process know that the quality of screws is manufactured, not detected, but in manufacturing, we must try our best to make them as good as possible. But it is unlikely to be completely error-free and error-free. We all know that errors are unavoidable and can only be approached infinitely. Therefore, at this time, the quality inspection of the screw is required to improve the quality of the screw. At the beginning of ordering from screw wire material into the production of screw industry manufacturers, you must first check the wire diameter of the screw wire and the material of the screw. Generally, the wire diameter of the screw is measured with a caliper to measure the size of the wire diameter, whether it is suitable for self-ordering. Same size. After testing these, it is the testing in the production process, starting from the head of the screw, to determine the size of the head, the opposite side of the head, the diagonal angle, the depth of the cross groove, the tolerance range of the screw, and so on. These are checked with calipers. In the inspection of all aspects when rolling teeth, the main thing is whether the thread can pass the pass and stop gauge, and whether the screw thread can pass the gauge and stop. Next is the electroplating measurement problem. After electroplating, whether it meets the requirements of environmental protection and whether it can pass the time required by the salt spray. Tools include environmental testing machines and salt spray testing machines. In short, in the process of screw production and sales, there must be necessary tools to detect the quality of screws. The summary should be summarized as follows: calipers, hardness testers, salt spray machines, environmental testing machines, pass and stop gauges, etc. When producing and selling screws, there will be a screw specification and screw model. With the screw specification and screw model, we can understand what specification screw and what size screw the customer needs. Many screw specifications and screw models are based on national standard specifications and models. Generally, such screws are called ordinary screws, which are generally available on the market. There are some non-standard screws, which are not based on the national standard specifications, models and sizes, but are customized according to the standards required by the product materials. There is no stock in the general market at all. In this way, it is necessary to make drawings and samples.
There are two typical pin shearing fixture tooling, among which the traditional fixture shown in Fig. 1 is more complicated and consists of fixture, spacer, washer and shearing block guide post, hardened bushing, shearing block and so on. The cylindrical pin is installed in the hardened bushing, and the axial load is applied through the shear block to complete the shear test. The fixture is complicated in manufacture and has many consumables, because the size of the hardened bushing is similar to that of the cylindrical pin. , and to keep the notch of the cylindrical pin upward, it is difficult to install before the test, and the broken cylindrical pin after the test remains in the hardened bushing and is difficult to remove.
At present, most of the cylindrical pin press-fitting is to put the product into the positioning position of the lower die first, and then take a cylindrical pin and put it into a cylindrical pin positioning hole that is concentric and perpendicular to the hole in which the product is pressed, or put it on the product. , the pin needs to have a positioning guide; or it is fixed on the top of the indenter so that it will not fall, and then the press is completed. In fact, it is difficult to press the small cylindrical pins. To ensure the good quality of the product, it is required to locate accurately, to ensure that the cylindrical pins are concentric and vertical, and to put the cylindrical pins one by one. It is very easy for workers to produce. Fatigue and low efficiency, product quality control is affected by many human factors, resulting in unstable product quality and certain safety hazards in work. On the other hand, in some production lines, the cost of the press-in cylindrical pins is relatively expensive, such as finger cylinders and moving mechanisms, which will put a lot of cost pressure on the equipment investment of small and micro enterprises.
At present, injection molding screws are widely used in various electronic and automotive components, including a body, the middle of which is provided with a through hole 3, the body head 1 has a hexagonal cross-section, and the tail 2 is provided with screw teeth. When in use, the middle through hole 3 of the main body will first put the wire harness, and then fix it by injection molding from the head I, and the threads of the tail 11 should be connected and installed with other components. Because the head I of the main body is hexagonal, the torque provided after injection molding is insufficient. Therefore, after the external thread is installed and connected with other components, the head is prone to slip, the installation is not reliable, and there is no push-pull force, resulting in product failure and increased safety hazards.
Nut fasteners are used in various industries with connection and fastening requirements, such as vehicles, construction machinery, agricultural machinery, manufacturing machinery, etc. For large construction machinery or construction vehicles, due to the harsh working environment and the action of heavy loads, the nut fasteners on it are subjected to vibration and load impact in all directions, which makes the nut easier to loosen, resulting in tightening. The function of the device is reduced or even failed. cause a great safety hazard.
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