With the continuous improvement of automation technology, human participation in the production process is gradually decreasing, especially in the processing of some small parts, the manual processing efficiency and accuracy are low. Whether the screws can be stably picked up and installed automatically is of great help to improve automated production.
The front wall sound insulation pad is used to absorb the heat and noise transmitted by the firewall, and also plays the role of heat insulation and vibration isolation, ensuring a relatively quiet and comfortable environment in the car and improving ride comfort. As shown in FIGS. 1 and 2 , the front wall sound insulation and heat insulation pad 101 is generally fixed to the vehicle body by means of screw buckles 102 . The screws 100 are clamped by the clamping feet 103 in the screw The limiting rib 104 clamps the screw 100. After the screw 100 is clamped into the screw buckle 102, the tail end of the screw 100 is exposed, which is easy to scratch the operator when assembling other components, and the exposed screw 100 is easy to cause corrosion, thereby affecting the connection strength of the screw 100, and also The service life of the screw 105 is reduced.
In recent years, a spring pin connection structure has appeared in the connection between the beam and the column: a pin hole is arranged on the column, and a spring pin is arranged at the end of the beam. When installing, the spring pin can be inserted into the pin hole. However, when more than two spring pins are used, if the spring pins are slightly deviated from the pin holes, it is difficult to spring into the pin holes; and if the pin holes are drilled larger, although the spring pins are easy to spring in, it will cause the spring pins to spring into the pin holes. Looseness with pin hole. In addition, after the spring pin is used for a long time, the spring is easily corroded and fractured, which also leads to structural instability and difficulty in disassembling the beam.
The production of non-standard round flat pads can only be processed on ordinary lathes without punching machines. Processing with round steel is difficult, material waste is large, tool loss is large, and efficiency is low. The purpose of Guangdong Yueluo Hardware Industry Co., Ltd. is to provide a non-standard circular flat pad lathe processing fixture, which is suitable for the production of various non-standard circular flat pads. Yueluo is realized in this way. It includes a hollow square support, a bolt and a circular machining groove. It is characterized in that a circular machining groove is left on one surface of the hollow square support. There are 4 bolts evenly connected. The advantages of Yueluo are: 1. Reduce the difficulty of processing; 2. Save materials (can use corner waste); 3. Reduce tool wear; 4. Improve production efficiency.
1. The twisted screw should be considered according to the actual inner diameter of the barrel, and the outer diameter deviation of the new screw should be given according to the normal clearance with the barrel. 2. After the thread surface with the reduced diameter of the worn screw is treated, the wear-resistant tungsten carbide alloy is thermally sprayed, and then ground to size. 3. Surfacing wear-resistant tungsten carbide alloy on the thread part of the worn screw. According to the degree of screw wear, surfacing welding is 1~2mm thick, and then the screw is ground and processed to size. This wear-resistant tungsten carbide alloy is composed of materials such as C, Cr, Vi, Co, W and B, which increases the wear resistance and corrosion resistance of the screw. 4. The bottom diameter of the screw is repaired by electroplating hard chromium. Chromium is also a wear-resistant and corrosion-resistant metal, but the hard chromium layer is easier to fall off.
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