Service HotlineAs we all know, screws and nuts are widely used in various mechanical equipment as connectors, so that the mechanical equipment can be easily disassembled, but for equipment whose internal structure needs to be kept secret, it generally does not need to be disassembled after assembly. The nut can be easily dismantled, leaving equipment that needs to be kept secret of the internal structure from being kept secret.
As my digital TV technology becomes more and more mature, more and more people with digital-to-analog signal conversion function enter people's lives. Therefore, the number of production and processing is also increasing day by day. There are many requirements for the form, reliability and cost of PCB fixing screws in production. One of the existing fixing methods is to fix by means of bolts and nuts. The operation steps are to place the PCB board on the inner threaded copper column connected to the casing, and pass through the bolts with fine teeth. Screw holes on the PCB board, and then fix them on the copper posts with nuts. The connection method of this solution is reliable, but its manufacturing cost is high, and the copper column and the metal shell need to be screwed together, resulting in low production efficiency and high cost. In addition, there is also a common way that the PCB is supported by a plastic column, and the self-tapping screw is passed through the screw hole on the PCB board, and the PCB board and the metal bottom shell are connected by the self-tapping thread on the screw. The main disadvantage of this solution is that after the screw is fixed on the metal shell, the screw head is exposed at the bottom of the machine. If the user is not careful during use, the hand scratching phenomenon will occur, which will bring changes and harm to the user's use. . And when the machine slides on the desktop, if the screw head is too exposed, it will scratch the desktop. Therefore, how to provide a PCB fixing method with convenient operation, reliable connection and low production cost is a technical problem to be solved urgently in the industry.
Rivets are a commonly used fixing structure, but because rivets need to be deformed by pressure during use, it is easy to cause structural changes inside the metal, which will shorten the service life.
The main purpose of the screw is to make the industrial product form a fixed one. In use, it often happens that the teeth cannot be closely attached, the screw head will be broken if the screw is locked too hard, or the tooth pattern is not properly locked, etc., and the use conditions are not met, all of which are quality. the problem of accuracy. Screws are mass products, not handmade works of art. In mass production, the purpose is to achieve high-precision and stable quality and popular prices to supply consumers. The accuracy of screws is usually 6g, and the rough screws used in construction projects are 14g. The value of screws is very important. In the world, there are examples of automobile factories going bankrupt because of poor screw quality; there are also examples of planes falling and vehicles being overturned because of poor screw quality.
Procurement and sales in the testing process know that the quality of screws is manufactured, not detected, but in manufacturing, we must try our best to make them as good as possible. But it is unlikely to be completely error-free and error-free. We all know that errors are unavoidable and can only be approached infinitely. Therefore, at this time, the quality inspection of the screw is required to improve the quality of the screw. At the beginning of ordering from screw wire material into the production of screw industry manufacturers, you must first check the wire diameter of the screw wire and the material of the screw. Generally, the wire diameter of the screw is measured with a caliper to measure the size of the wire diameter, whether it is suitable for self-ordering. Same size. After testing these, it is the testing in the production process, starting from the head of the screw, to determine the size of the head, the opposite side of the head, the diagonal angle, the depth of the cross groove, the tolerance range of the screw, and so on. These are checked with calipers. In the inspection of all aspects when rolling teeth, the main thing is whether the thread can pass the pass and stop gauge, and whether the screw thread can pass the gauge and stop. Next is the electroplating measurement problem. After electroplating, whether it meets the requirements of environmental protection and whether it can pass the time required by the salt spray. Tools include environmental testing machines and salt spray testing machines. In short, in the process of screw production and sales, there must be necessary tools to detect the quality of screws. The summary should be summarized as follows: calipers, hardness testers, salt spray machines, environmental testing machines, pass and stop gauges, etc. When producing and selling screws, there will be a screw specification and screw model. With the screw specification and screw model, we can understand what specification screw and what size screw the customer needs. Many screw specifications and screw models are based on national standard specifications and models. Generally, such screws are called ordinary screws, which are generally available on the market. There are some non-standard screws, which are not based on the national standard specifications, models and sizes, but are customized according to the standards required by the product materials. There is no stock in the general market at all. In this way, it is necessary to make drawings and samples.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: U-shaped clamp screws, waterproof rivet nuts, high-grade quality, tooth rod extension screw GB901 and other products, we can provide you with suitable fastening products piece solution.
