Service HotlineGaskets are primarily used to protect the bearing surfaces of the coupled pieces. Bolts, nuts, etc. are mostly made of medium carbon steel, and alloy steel is also used. When there are requirements for anti-corrosion or electrical conductivity, copper, copper alloy and other non-ferrous metals can also be used. The standards of China and many countries stipulate that threaded joints are graded according to their mechanical properties, and the grade code is marked on the fastener. The rivet is made of steel, aluminum alloy or copper alloy, etc., and the head has various shapes to meet the needs of different rivet seams.
Each self-tapping screw is composed of three parts: the head, the shank and the end of the shank. The composition of each self-tapping screw has four major elements: head shape, wrenching method, thread type, and end form. 1. Head Shapes There are various head shapes. There are round head (semi-round head), flat round head, round head flange (with pad), flat round head flange (with pad), pan head, pan head flange (with pad), countersunk head, semi-countersunk head, Cylinder head, spherical cylinder head, horn head, hexagonal head, hexagonal flange head, hexagonal flange (with pad) head, etc. 2. Wrenching method The wrenching method refers to the way of twisting the head of the screw when installing and tightening the screw. There are two basic methods: external wrench and internal wrench. Generally speaking, external wrenching will allow more torque than any form of internal wrench (internal groove). External wrench: hexagon, hexagonal flange surface, hexagonal flange, hexagonal flower shape, etc.; internal wrench: flat groove, cross groove H type, cross groove Z type, cross groove F type, square groove, compound groove, inner flower Key, inner hexagon flower, inner triangle, inner hexagon, inner 12 corner, clutch slot, six-blade slot, high torque cross slot, etc. 3. There are many types of threads, including self-tapping threads (wide thread), machine threads (ordinary threads), drywall screw threads, fiberboard screw threads, and some other special threads. In addition, threads can be divided into single-lead (single-end), double-lead (double-end), multi-lead (multiple-end) and high-low thread double-end threads. 4. Terminal form There are two main types of terminal form: tapered end and flat end. However, according to the needs of use, at the screw-in part of the end, grooves, grooves, incisions or parts with a similar drill shape can be processed with cutting function. In some standards, it is also a tapered end or a flat end, and there are different forms such as a rounded end.
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
The rivet nuts are divided into S series, CLS series and SP series. It provides a simple method for installing internal threads on precision metal sheet products, and plays a reliable fixing role. The small and delicate nut enables the plate to be embedded and processed on one side. When installing, just insert the nut into the hole of the metal plate. , to complete the setting firm function with pressure. When choosing to buy a rivet nut, you only need to provide a few elements: 1. Installation thickness 2. Internal thread size 3. What height do you require the nut to protrude from.
series of nuts are known in the prior art, generally comprising an internal thread which can be threaded onto the external thread of a screw of corresponding design, or a threaded bolt. Nuts of the described type are used, for example, as nuts for fastening screw-like cable connections in conduits of sheet metal housings. Sheet metal housings of this type typically have walls so thin that they cannot be threaded, so a threaded connection of this type is required to complete the installation.
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