Service HotlineDue to the high demand for electronic products and the reduction of assembly line workers, in order to cope with the problem of labor shortage, manufacturing factories need to use automatic screw locking equipment to replace manual labor. In the existing automatic locking and paying equipment, most of them use a screw arranging machine to arrange the screws, and an electric screwdriver (electric batch) takes the screws back and forth, or the special equipment blows the screws into the electric batch to send the screws to the electric batch, and back and forth. The method of taking is too time-consuming, and the method of blowing air is not suitable for screws with small aspect ratios.
The produced screws, due to unreasonable production aspects, are likely to cause quality problems in the screws. During production, many screw quality problems may be found upon delivery. Let's talk about the quality problems often encountered by screws and the reasons for the quality problems, and finally put forward some solutions. 1. The head of the screw is deformed and the head is crooked. The possible reasons are the poor installation of the first punch of the screw die and the improper adjustment of the machine. 2. The head of the screw is not round. The reason is that the selection of the first punch of the screw mold is improper or the first punch is not full enough. 3. The screw has burrs or burrs. The reason is the poor forming of one punch, mainly caused by too large gap between punch and die hole or too short punch. 4. The screw head is cracked and the screw head is cracked. The reason may be that there is a problem with the quality of the screw wire itself, so before the screw wire is headed, the quality department must check it and use the potion. Especially the stainless steel screw wire, it is necessary to check that it is stainless steel 201 and that is stainless steel 304. It is also possible that a die is used incorrectly (such as a die with a hexagonal washer head for a pan head), and the viscosity of the lubricating oil fails. For the problem of the screw head, you can read the article written by Manager Zhu above - high-strength screw fracture or head crack detection. In this article, some problems encountered by the screw head and how to detect the screw head problem are clearly introduced [4]. The common quality reasons for screws are of course more than the above, this is only part of it. There are other quality issues, then Manager Zhu will talk about it. The above screw quality reasons are for reference. If you encounter these problems, you can try the solutions proposed.
The existing nut fasteners are generally used to fix the bolts to fix the devices with holes. However, during the operation of most devices, the bolts and nuts are easily loosened and separated due to mechanical vibration, causing long-term vibration. It will cause the nut to separate from the bolt, affecting the safety and stability of the device during operation. At the same time, in the connection between the bolt and the nut for a long time, the external dust easily enters the connection, resulting in the accumulation of dust, making the bolt and nut difficult to disassemble. Affect the use of fasteners.
In the process of construction of major projects, fasteners are mainly used to connect grooved embedded parts and fixed objects. They are widely used in civil curtain walls, prefabricated buildings, subways, high-speed railways and other industries.
Spring washers are widely used in the load-bearing and non-load-bearing structures of general mechanical products. They are characterized by low cost and easy installation. They are suitable for parts with frequent assembly and disassembly. Quick and easy automatic selection of washers is included, but the anti-loosening ability of spring washers is very low! Especially in European and American countries that require high reliability, the adoption rate is extremely low, especially the important load-bearing structural connection parts have long been abandoned. Our country still has some applications in the military industry, but it has been improved to stainless steel. Steel spring washers have long been banned in CASC! It is also said to be very unsafe, because there are two reasons: 1 is circle rise and 2 is hydrogen embrittlement.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: carbon steel galvanized gaskets, Phillips flat head screws, DIN558 screws, 60# bolts and other products, we can provide you with suitable fasteners. Firmware Solutions.
