series of nuts are known in the prior art, generally comprising an internal thread which can be threaded onto the external thread of a screw of corresponding design, or a threaded bolt. Nuts of the described type are used, for example, as nuts for fastening screw-like cable connections in conduits of sheet metal housings. Sheet metal housings of this type typically have walls so thin that they cannot be threaded, so a threaded connection of this type is required to complete the installation.
At present, the locking washer is widely used in the upper wheel side locking of passenger cars. During assembly, the locking washer is bent perpendicular to the thread of the axle pipe, so as to prevent the protrusion from passing through the gap between the two tooth profiles of the thread and ensure the locking The stop gasket is always in the groove of the shaft tube and cannot be rotated to achieve the purpose of locking. This method is relatively simple and is currently used more;
flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
Advanced bolts are the foundation of high-end machinery manufacturing, and their role can be called four ounces. On the surface, the output value of bolts only accounts for a few percent of the machinery industry. In essence, the added value it brings to key components and equipment is much higher. Over the years, after the continuous double-digit growth of Chinese bolts, the bolt industry experienced negative growth in 2012, down about 1.5% year-on-year, mainly due to insufficient market demand, especially after the bolts suffered from international anti-dumping, export sales declined. situation. [1] The competition in the bolt market is fierce, and it is moving towards brand management. In the past 10 years, the development speed of China Bolt has attracted the attention of the world, which surprised the developed countries, but also made them discover a new type of big market, and multinational companies filed in. When domestic bolt companies suddenly feel that it is so difficult to survive in the market, powerful competitors have blossomed everywhere. In today's Chinese bolt market, some small and medium-sized bolt enterprises manufacture a large number of common standard parts, which does not really bring core competitiveness to the enterprise, but is subject to changes in raw materials, labor costs and other conditions. From 4.8 to 6.8 low-strength bolts, or 8.8 to 12.9 high-strength bolts, the production technology level of Chinese bolts will be basically close to the world's advanced level, mainly ordinary standard parts and low- and medium-grade special and special-shaped bolts, with large quantities Inexpensive. It can be concluded that low-grade products flood the dominant market, a small part of high-grade, high-precision, high-strength bolts still need to be imported, and the difference between the unit price of products imported and the bid price is about 6 times or more. It can be seen that China's bolt industry is still a developing industry, big but not strong, fat but not strong, and the gap with the United States, Japan, South Korea and Taiwan, my country, and lack of technical services to solve mechanical tightening. A solid solution to realize the digitalization of products, design, manufacturing and management, and the greening of products and manufacturing processes. It is understood that the development of Chinese bolts is under increasing pressure from resources and the environment. An important way to alleviate resource constraints is to develop green manufacturing. The development of bolts will continue to be actively promoted in the direction of brand management for a period of time in the future, and promote the development of bolt projects in all directions. [1] In terms of products, mid-to-high-end products will accelerate the localization of quality research and development. The whole process from design, manufacturing, packaging, transportation, use to end-of-life treatment must consider the least waste, the lowest emissions, and the high resource utilization rate. And the environmental impact is minimized, so that the corporate benefits and social benefits are coordinated and optimized. [1] In terms of circulation, explore various value-added service models to bring value and benefits to customers. From providing a single set of bolts to providing mechanical fastening solutions, customized services, remote monitoring, etc., the proportion of services in the sales revenue of bolt manufacturers will gradually increase. [1] Corporate restructuring is a trend, and strategic alliances seek development. At present, the low industrial concentration of China's bolt enterprises has seriously restricted the improvement of China's bolt competitiveness. The market opening over the years has not brought the core technology. In view of the above situation, the reorganization and strategic alliance between enterprises is a major trend. China's bolt industry must conform to this trend and trend, strengthen strategic cooperation between enterprises, and improve the overall competitiveness of China's bolts. China's growth in the field of bolt core technology lacks breakthroughs. At the same time, the living space of low-end products is getting smaller and smaller, and foreign capital through localized enterprises also has considerable cost advantages, coupled with the advantages of technology brands, and began to enter the market space of the original independent brands.
High-strength fastener materials mainly include ML35, 35K, ML40Cr, ML35CrMo steel, etc., of which 75ML35CrMo steel is imported. The main problems of the material are box segregation, decarburization, cracks and so on. The material needs to be spheroidized and annealed before cold forming, and the annealing is carried out in an oil furnace. There is no protective atmosphere in the furnace, and there is a decarburization phenomenon. 1.2 The high-strength fasteners, mainly grade 12.9, are quenched and tempered on the chain casting furnace production line. The temperature and atmosphere in the furnace are controlled by computer, and Rx gas is used as a protective atmosphere. Heating and anti-oxidation and decarburization can be effectively controlled, and the quality of the fasteners is intact during the heating process. The high-strength fasteners mainly of grade 8.8 are quenched and tempered on the vibrating hearth furnace. Affected by the structure of the vibrating hearth furnace, the sealing performance of the furnace is poor, the Rx atmosphere is not easy to control, the temperature difference of the furnace is large, and the parts are heated in the furnace. The collision and the length of time are inconsistent, and the quality of the fasteners during the heating process is poor, and there are phenomena such as decarburization, bumps, and uneven heating.
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