Service HotlineThe bolt thread is generally cold worked, so that the thread blank within a certain diameter range passes through the rubbing (rolling) wire plate (die), and the thread is formed by the pressure of the wire plate (rolling die). The plastic streamline of the threaded part is not cut off, the strength is increased, the precision is high, and the quality is uniform, so it is widely used. In order to make the outer diameter of the thread of the final product, the required thread blank diameter is different, because it is limited by factors such as thread accuracy and whether the material is coated or not. Rolling (rubbing) thread is a processing method that uses plastic deformation to form thread teeth. It uses a rolling (screwing plate) die with the same pitch and tooth shape as the thread to be processed, while extruding the cylindrical screw blank, while rotating the screw blank, and finally transferring the tooth shape on the rolling die to the On the screw blank, the thread is formed. The common point of rolling (rubbing) thread processing is that the number of rolling revolutions does not need to be too much. If it is too much, the efficiency will be low, and the surface of the thread teeth will easily cause separation or random buckle. On the contrary, if the number of revolutions is too small, the diameter of the thread is easy to be out of round, and the pressure at the initial stage of rolling increases abnormally, resulting in a shortening of the life of the die. Common defects of rolled threads: cracks or scratches on the surface of the thread part; random buckles; out of roundness of the thread part. If these defects occur in large numbers, they will be discovered during the processing stage. If the number of occurrences is small, the production process does not notice these defects and then circulates to users, causing trouble. Therefore, the key issues of processing conditions should be summarized, and these key factors should be controlled in the production process.
The square nut is a fastener that needs to be used in the installation of the cable tray. In the prior art, the square nut 1 is pressed by the elastic force of the spring 2 below it and the opening of the C-shaped steel 3 (as shown in Figure 1, Figure 2), in the absence of external force, through the interaction of pressure and static friction, the C-shaped steel 3 will not move vertically or horizontally, which can facilitate engineering installation. The advantage of this installation method is that it can slide anywhere on the C-shaped steel 3, but the disadvantage is that it occupies the bottom space of the C-shaped steel 3, and the spring 2 will interfere with the installation hole of the square nut I, which affects the installation.
In the past production, gaskets were generally obtained from two channels: first, standard gaskets were mostly purchased from the market, and the cost was high; non-standard gaskets, due to the small demand, required separate tooling and molds, which were expensive and long production cycle. It is difficult to purchase; Second, the plate is purchased by the enterprise, and then the washer is formed by the automatic cutting machine. Because the cut nodules and cut marks produced by flame cutting do not meet the requirements for use, the inner and outer diameters need to be reserved 2 ～3mm machining allowance, and then finish the outer diameter and inner diameter by lathe.
Fasteners include: bolts, studs, screws, nuts, washers, pins. Locking or seizure often occurs on fasteners of stainless steel, aluminum alloy and titanium alloy materials. These metal alloys themselves have anti-corrosion properties. When the surface is damaged, a thin oxide layer will be formed on the metal surface to prevent further rust. When the stainless steel fastener is locked, the pressure and heat generated between the teeth will destroy the oxide layer, causing blockage or shearing between the metal threads, and then the phenomenon of adhesion occurs. When this phenomenon persists, the stainless steel fasteners will be completely locked and can no longer be removed or continued to lock. Usually this series of blocking_shear_adhesion_locking takes place in just a few seconds, so the correct understanding of the use of this type of fasteners can prevent this phenomenon.
A rivet is a part that uses its own deformation or interference to connect the riveted parts in riveting. With the continuous progress and development of science, rivets have been used in many occasions because of their convenient use and reliable connection. The rivet includes a nail head and a stem. The traditional processing mold for the rivet head includes a base, and a nail head forming part is arranged on the base. However, due to the limited service life of the mold, the processing mold of this structure is replaced. It needs to be replaced together with the base, which is a waste of material, which increases the production cost, and the rivet itself is relatively cheap, so this reduces the profit of the enterprise.
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