Service HotlineScrews are a kind of fasteners commonly used in machinery, but most of the screws commonly used in the market are standard parts. The screws themselves are ordinary and have no function of preventing loosening and protecting the matrix. Therefore, in order to prevent the screws from loosening during use , Usually it is necessary to configure additional elastic washers, flat washers, etc. that are suitable for screws, and these elastic washers and flat washers are mostly metal products. During use, it is easy to wear with the body base and damage the protection of the sheet metal base. After long-term use, metal washers are easy to rust, which affects the tightening effect and appearance of screws. In addition, the use of metal washers not only increases the weight and cost, but also the assembly process is complicated and cumbersome, and the anti-loosening and anti-wear effects are not ideal. .
With the popularization of electrical equipment, the door cover that integrates the panel, the controller, the sealing and waterproof function and the appearance decoration has gradually been required for equipment matching. The head directly affects the appearance, and for kitchen equipment such as dishwashers, the fixing screws of the door cover are easily rusted in direct contact with the washing water, which urgently needs a door cover structure that is easy to disassemble but does not affect the appearance.
The produced screws, due to unreasonable production aspects, are likely to cause quality problems in the screws. During production, many screw quality problems may be found upon delivery. Let's talk about the quality problems often encountered by screws and the reasons for the quality problems, and finally put forward some solutions. 1. The head of the screw is deformed and the head is crooked. The possible reasons are the poor installation of the first punch of the screw die and the improper adjustment of the machine. 2. The head of the screw is not round. The reason is that the selection of the first punch of the screw mold is improper or the first punch is not full enough. 3. The screw has burrs or burrs. The reason is the poor forming of one punch, mainly caused by too large gap between punch and die hole or too short punch. 4. The screw head is cracked and the screw head is cracked. The reason may be that there is a problem with the quality of the screw wire itself, so before the screw wire is headed, the quality department must check it and use the potion. Especially the stainless steel screw wire, it is necessary to check that it is stainless steel 201 and that is stainless steel 304. It is also possible that a die is used incorrectly (such as a die with a hexagonal washer head for a pan head), and the viscosity of the lubricating oil fails. For the problem of the screw head, you can read the article written by Manager Zhu above - high-strength screw fracture or head crack detection. In this article, some problems encountered by the screw head and how to detect the screw head problem are clearly introduced [4]. The common quality reasons for screws are of course more than the above, this is only part of it. There are other quality issues, then Manager Zhu will talk about it. The above screw quality reasons are for reference. If you encounter these problems, you can try the solutions proposed.
In a traditional spring mattress, there are two layers of spring pads that are independent of each other. The manufacturing process of this kind of mattress is complicated, time-consuming and material-consuming, and after long-term use, the springs in the two-layer independent spring cushion are prone to translocation, which deforms the mattress and affects people's sleep.
2. Low cycle fatigue Low cycle fatigue means that the fatigue stress is close to or exceeds the yield limit of the material. The material has a certain amount of plastic deformation in each strain cycle. The life is generally in the range of 102 to several times 104, and the fatigue curve is generally used. ε-N curve representation. The finite element calculation results show that after the bolt is screwed into the lock nut, the stress at the root of the threaded piece is large, and part of the surface area is in a yield state, while the strain in the central area of the root of the threaded piece is small, and the strain situation is more complicated. The area with high strain at the root of the thread piece experiences reciprocating loading, which is prone to low cycle fatigue, which reduces the pressure of the thread piece and reduces the screw-out torque.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: switch socket screws, all-tooth socket head cap screws and bolts, galvanized/nickel-plated flat head rivets, single-ear and double-ear stop gaskets, etc. , we can provide you with a fastener solution that suits you.
