Service HotlineMake further details to make the technical scheme of Guangdong Yueluo Hardware Industry Co., Ltd. easier to understand and master. As shown in Figure 1, Yueluo is a schematic diagram of the thread design structure of the plastic screw of Guangdong Yueluo Hardware Industry Co., Ltd. It can be seen from the figure that this creation mainly controls the tooth angle of the thread. Compared with the normal tooth angle of many self-tapping screws, which are 48 degrees, 60 degrees and 34.5 degrees, the tooth angle of Guangdong Yueluo Hardware Industry Co., Ltd. The profile angle is formed by a 30-degree asymmetrical thread I. In particular, the asymmetrical thread I has a forward thread angle greater than the reverse thread angle. A more preferred embodiment is an asymmetric thread. The tooth profile angle α of the in-line installation is 20 degrees, and the tooth profile angle β of the reverse installation is 10 degrees. With this narrower non-stacked thread, the radial pressure on the plastic material is effectively reduced. In addition, the connecting bottom surface 11 between the screw teeth is designed as a circular arc surface. In the process of forming the self-tapping thread, it is more conducive to the flow of the material and the formation of the thread, and at the same time, the material can be more closely matched with the screw. Moreover, the radial pressure of the casing is relatively uniform, and the formed threads are not easily damaged. Yueluo has been tested by a series of professional parameters. Compared with other traditional screws, the plastic screws designed by Guangdong Yueluo Hardware Industry Co., Ltd. have better radial pressure, shell deformation after installation, load distribution, installation torque, drawing The force distribution, the strength of the pull-out force and the mounting torque range all show advantages. In particular, it can be installed with less torque to achieve the same clamping force and pulling force. Compared with a specific parameter, the thread strength of Delta-PT is 387N, while the thread strength of Guangdong Yueluo Hardware Industry Co., Ltd. reaches 449N. Yueluo can understand the plastic screw structure and implementation of Guangdong Yueluo Hardware Industry Co., Ltd. detailed above. It can be understood that through the improvement of the special thread structure, the radial pressure and installation torque during screw installation are reduced, and the damage to the plastic hole is reduced; And the pull-out resistance of the screw is increased, and it is not easy to appear loose in the assembly. At the same time, the design of the bottom surface of the connection between the threads of the arc optimizes the flow of the material of the installation object, which improves the integrity of the installation connection.
Now the screw itself is made of metal, so it is easy to rust, especially screws in harsh weather environments that are exposed to the air for a long time, such as air conditioners, wires, etc. In the existing technology, the shape of the screw has been fixed, and the structure of the screw itself is composed of a shaft with twill in the middle and a polygonal structure with stripes on the outside. OK, but because of the installation of some equipment, it needs to be exposed to the air for a long time. For example, the outdoor unit of the air conditioner must be installed in the outdoor area, and the outdoor can not be sheltered from wind and rain, so after long-term sun and rain, the screw The surface is easy to rust. If the rust is serious to a certain extent, the nut will be embroidered to death. Once the external machine needs to be disassembled one day, the embroidered screw will lose its use value and give workers to the workers. The disassembly and assembly of the screw has caused a lot of trouble, because the embroidered screw cannot be unscrewed directly. The only method used is to cut off the shaft in the middle of the screw with a hacksaw, or discard the entire screw structure. Since the shaft in the screw has been inserted into the middle of the wall, this waste is not good for both aesthetics and safety. To solve the rust problem of the screw, the existing technology is to improve the material of the screw, or to maintain it regularly, but this method itself is time-consuming and labor-intensive, and it is a waste of resources.
In another embodiment of Guangdong Yueluo Hardware Industry Co., Ltd., the slotting device 4 includes a motor 41 and a motor 43, the cutting wheel 42 is fixedly arranged at the output end of the motor 41, and the motor 41 drives the cutting wheel 42 to rotate to open the screw. slot, the motor 43 is fixedly arranged on the workbench 1, the motor 41 is arranged on the motor 43, a track 47 is arranged between the motor 41 and the motor 43, the motor 41 can reciprocate through the track 47, and when the screw is slotted, the motor 41 drives the cutting wheel 42 to move in the direction of the screw. When the slotting is finished, the motor 41 drives the cutting wheel 42 to retract. The fixed wheel 48 is arranged at the output end of the motor 43. The fixed wheel 48 is located directly below the cutting wheel 42. The surface of the middle screw is in contact, and the motor 43 drives the fixed wheel 48 to rotate to grind and polish the surface of the slotted screw to make the surface smooth. Preferably, the direction of rotation of the cutting wheel 42 and the fixed wheel 57 is opposite.
R-type plastic rivets, also known as expansion rivets, are composed of plastic sub-nails and female buckles. It is not necessary to use installation tools during installation, place the installation base in the smooth hole, and then press the head, the specially designed feet expand and stretch after being stressed, and are firmly locked on the installation surface. It is often used to connect plastic shells, lightweight boards, insulating materials, circuit boards, or any other thin, light-weight materials. It is beautiful, practical, and easy to use.
(1) The screw-in performance test is to screw the self-tapping locking screw sample into the test plate until one complete thread completely passes the test without breaking. (2) The destructive torque test is to clamp the stem of the self-tapping locking screw specimen in a thread mold or other device that matches the screw thread, and uses a calibrated torque-measuring device to measure the screw. Torque is applied until fracture, which should not occur in the clamped threaded portion. (3) Carry out a tensile test on the screw sample to check the minimum tensile load for failure. The fracture should be within the length of the rod or the unthreaded thread, and should not occur at the junction of the nail head and the rod. Before the sample breaks, it should be It can reach the minimum tensile load specified by the corresponding performance class. (4) Hydrogen embrittlement is a problem that must be strictly paid attention to in the surface treatment process of self-tapping locking screws. In the pickling process, the screw is stirred in dilute hydrochloric acid, and the amount of hydrogen absorbed by the pickling steel increases linearly with the square root of time and reaches the saturation value. Less than 100%, a large number of hydrogen atoms will be produced, which will be attached to the surface of the screw, resulting in hydrogen infiltration, and the steel will become brittle due to the absorption of hydrogen. The self-tapping locking screw takes 6~8h to drive hydrogen, and the temperature is 160~200℃ (phosphating) and 200~240℃ (electroplating). However, in the production process, the hydrogen drive time should be determined according to many production conditions such as core hardness, surface roughness, electroplating time, coating thickness, pickling time, and acid concentration. It is best to do it before passivation and just after electroplating.
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