Service HotlineUsually, the forming of the bolt head adopts cold heading plastic processing. Compared with the cutting process, the metal fiber (metal wire) is continuous along the shape of the product, and there is no cut in the middle, thus improving the strength of the product, especially the mechanical properties. The cold heading forming process includes cutting and forming, single-station single-click, double-click cold heading and multi-station automatic cold heading. An automatic cold heading machine performs multi-station processes such as stamping, heading forging, extrusion and diameter reduction in several forming dies. The processing characteristics of the original blank used by the single-station or multi-station automatic cold heading machine are determined by the size of the bar with a length of 5-6 meters or the wire rod with a weight of 1900-2000KG, that is, the characteristics of the processing technology. The point is that cold heading does not use pre-cut single blanks, but uses the automatic cold heading machine itself to cut and upset (if necessary) blanks from bars and wire rods. Before extruding the cavity, the blank must be shaped. A blank that meets the technological requirements can be obtained by shaping. Before upsetting, reducing and positive extrusion, the blank does not need to be shaped. After the blank is cut, it is sent to the upsetting and shaping station. This station can improve the quality of the blank, reduce the forming force of the next station by 15-17%, and prolong the life of the die, and the bolts can be made with multiple diameter reductions. The precision that can be achieved by cold heading is also related to the selection of the forming method and the procedure used. In addition, it also depends on the structural characteristics of the equipment used, the process characteristics and its state, the precision of the tool and die, the life and the degree of wear. For high-alloy steel used in cold heading forming and extrusion, the roughness of the working surface of the cemented carbide mold should not be greater than Ra=0.2um. When the roughness of the working surface of this type of mold reaches Ra=0.025-0.050um, it has the highest life.
At present, there are mainly the following methods for classifying screws of different lengths mixed together: First, visual identification and manual sorting. This method is time-consuming, labor-intensive and inefficient. Second, the screws are centrifuged and screened according to the quality and size of the screws. However, the quality of screws of the same length is not necessarily the same when the materials of the screws are different. Third, sorting is carried out using a screening device with sieve holes, but the sieve holes are generally simple geometric shapes, which can only roughly distinguish the length of the screws. Moreover, the specific position where the screw falls into the screen hole will also affect the degree of screening. It can be seen that the above-mentioned methods for classifying screws all have the problem of poor effect.
The quality of electroplating is measured primarily by its corrosion resistance, followed by appearance. Corrosion resistance is to imitate the working environment of the product, set it as the test condition, and perform a corrosion test on it. The quality of electroplating products shall be controlled from the following aspects: 1. Appearance: Partial uncoated, scorched, rough, gray, peeling, crusted, and obvious stripes are not allowed on the surface of the product, and pinholes, pitting, and black plating are not allowed. Slag, loose passivation film, cracks, peeling off and serious passivation marks. 2. Coating thickness: The operating life of fasteners in corrosive atmosphere is proportional to its coating thickness. The general recommended thickness of economical electroplating coating is 0.00015in ~ 0.0005in (4 ~ 12um). Hot-dip galvanizing: the standard average thickness is 54 um (43 um for diameter ≤ 3/8), and the minimum thickness is 43 um (37 um for diameter ≤ 3/8). 3. Coating distribution: With different deposition methods, the aggregation method of the coating on the surface of the fastener is also different. During electroplating, the coating metal is not uniformly deposited on the peripheral edge, and a thicker coating is obtained at the corners. In the threaded portion of the fastener, the thickest coating is located on the thread crest, gradually thinning along the flank of the thread, and the thinnest deposit is at the bottom of the thread, while hot dip galvanizing is just the opposite, the thicker coating is deposited on the inside corners and On the bottom of the thread, mechanical plating tends to deposit the same metal as hot-dip plating, but is smoother and has a much more uniform thickness over the entire surface [3]. 4. Hydrogen embrittlement: During the processing and processing of fasteners, especially in the pickling and alkali washing before plating and the subsequent electroplating process, the surface absorbs hydrogen atoms, and the deposited metal coating then traps hydrogen. When the fastener is tightened, the hydrogen is transferred towards the most stressed parts, causing the pressure to build up beyond the strength of the base metal and producing microscopic surface cracks. Hydrogen is particularly active and quickly seeps into the newly formed fissures. This pressure-rupture-penetration cycle continues until the fastener breaks. Usually occurs within a few hours after the first stress application. To eliminate the threat of hydrogen embrittlement, fasteners are heated and baked as soon as possible after plating to allow hydrogen to seep out of the plating, typically at 375-4000F (176-190C) for 3-24 hours. Since mechanical galvanizing is non-electrolyte, this virtually eliminates the threat of hydrogen embrittlement, which exists in galvanizing using electrochemical methods. In addition, due to engineering standards, it is forbidden to hot-dip galvanize fasteners with hardness higher than HRC35 (Imperial Gr8, metric 10.9 and above). Therefore, hydrogen embrittlement rarely occurs in hot-dip plated fasteners. 5. Adhesion: Cut or pry off with a solid tip and considerable pressure. If, in front of the blade tip, the coating peels off in flakes or skins, exposing the base metal, the adhesion shall be considered insufficient.
[In a preferred example of Guangdong Yueluo Hardware Industry Co., Ltd., the cone includes a large diameter end and a small diameter end, the diameter of the large diameter end is the same as the diameter of the inner hole in the middle of the nail body, and the diameter of the small diameter end is Two-thirds of the diameter of the large diameter end.
Anchor bolts can be divided into fixed anchor bolts, movable anchor bolts, expansion anchor anchor bolts and adhesive anchor bolts. According to the different shapes, it is divided into: L-shaped embedded bolts, 9-shaped embedded bolts, U-shaped embedded bolts, welded embedded bolts, and bottom plate embedded bolts.
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