flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
Type 1) Slotted ordinary screws are mostly used for the connection of smaller parts. It has pan head screws, cylinder head screws, countersunk head screws and countersunk head screws. The head strength of pan head screws and cylinder head screws is high, and they are connected to common parts; the head of semi-countersunk head screws is arc-shaped, and its top is slightly exposed after installation, and it is beautiful and smooth. It is generally used for instruments or Precision machinery; countersunk head screws are used where the nail head is not allowed to be exposed. 2) The head of the hexagon socket head cap screw and the hexagon socket head flower screw can be embedded in the component, which can apply a large torque and have a high connection strength, which can replace the hexagonal bolt. It is often used in joints where compact structure and smooth appearance are required. 3) Cross recessed ordinary screws have similar functions to slotted ordinary screws, and can be replaced by each other, but the cross recessed ordinary screws have higher groove strength, are not easy to be bald, and have a more beautiful appearance. When using it, it must be loaded and unloaded with the matching cross-shaped screwdriver. 4) Lifting ring screw Lifting ring screw is a kind of hardware accessories for load-bearing during installation and transportation. When in use, the screw must be screwed in to the position where the supporting surface is tightly fitted, and tools are not allowed to be tightened, nor is a load perpendicular to the plane of the lifting ring allowed to act on it. 5) Set screws Set screws are used to fix the relative position of the parts. Screw the set screw into the screw hole of the part to be fastened, and press its end against the surface of the other part, that is, to fix the former part on the latter part. Set screws are usually made of steel or stainless steel, and their end shapes are conical, concave, flat, cylindrical and stepped. The end of the tapered or concave end set screw directly presses the parts, and is generally used in places that are not often disassembled after installation; the end of the flat end set screw is smooth and does not damage the surface of the parts after tightening, and is used for frequent adjustment of the position. At the connection, only a small load can be transmitted; the cylindrical end fixing screw is used in the fixed position that needs to be adjusted frequently, it can withstand a large load, but the anti-loosening performance is poor, and anti-loosening measures should be taken when fixing; Set screws are suitable for fixing parts with thicker walls. 6) Self-tapping screws When self-tapping screws are used on the connected parts, threads may not be pre-made at the connected parts. Use the screw to tap the thread directly when connecting. It is often used to join thin metal plates. There are two types of taper end tapping screws and flat end tapping screws. 7) Self-tapping locking screw Self-tapping locking screw not only has self-tapping effect, but also has low screw-in torque and high locking performance. Its thread is a triangular section, and the surface of the screw is hardened and has high hardness. Its thread specifications are M2 ~ M12.
In another embodiment of Guangdong Yueluo Hardware Industry Co., Ltd., the slotting device 4 includes a motor 41 and a motor 43, the cutting wheel 42 is fixedly arranged at the output end of the motor 41, and the motor 41 drives the cutting wheel 42 to rotate to open the screw. slot, the motor 43 is fixedly arranged on the workbench 1, the motor 41 is arranged on the motor 43, a track 47 is arranged between the motor 41 and the motor 43, the motor 41 can reciprocate through the track 47, and when the screw is slotted, the motor 41 drives the cutting wheel 42 to move in the direction of the screw. When the slotting is finished, the motor 41 drives the cutting wheel 42 to retract. The fixed wheel 48 is arranged at the output end of the motor 43. The fixed wheel 48 is located directly below the cutting wheel 42. The surface of the middle screw is in contact, and the motor 43 drives the fixed wheel 48 to rotate to grind and polish the surface of the slotted screw to make the surface smooth. Preferably, the direction of rotation of the cutting wheel 42 and the fixed wheel 57 is opposite.
Pre-embedded channels are often used in rail transit. There are usually U-shaped channels and C-shaped channels. There are also various widths of openings on one side. The T-bolts used in their connection are generally non-standard parts, which need to be The actual project needs to be customized, mostly for the overall stamping production, the mold cycle is long, the number of mold openings is large, and the production cost is high. Moreover, when assembling and connecting, it is sometimes found that the size of the originally designed t-bolts does not match, and it is necessary to replace t-bolts of different sizes, then it is necessary to redesign and produce non-standard t-bolts, which slows down the entire equipment. processing cycle. Customized T-bolts are often not wide enough in size range, and only a few can be selected for specific assembly and connection, which is difficult to meet the diverse requirements of the production site for bolts.
The fixing screw proposed by Guangdong Yueluo Hardware Industry Co., Ltd. has a screw body 1, and the axial surface of the screw body 1 is formed with extending screw teeth 6, and the axial surface is a column along the central axis direction of the cylinder of the screw body 1. The body surface has a hemispherical screw tail 7 at the bottom, and a screw head 2 at the top. The upper surface of the screw head 2 is provided with a slot (not shown). The screw body 1 is composed of the upper tapered rod 4 and the lower cylindrical screw 5. The tapered rod 4 is an inverted cone, the diameter of its circular upper surface and the diameter of the screw mounting hole 10. equal. The fixing screw also has a washer 3, the washer 3 is arranged between the screw head 2 and the screw body 1, the lower surface of the cylindrical washer 3 has a number of teeth 8, the teeth 8 are along the The upper surface of the inverted cone of the tapered rod 4 and the edge of the washer 3 are connected to form a straight convex strip 15 extending outward; the convex strip 15 can also be designed in an arc shape. The fixing screws for installation proposed by Guangdong Yueluo Hardware Industry Co., Ltd. can be made of metal materials in one piece. As shown in Figure 3, it is a schematic diagram of the installation of Guangdong Yueluo Hardware Industry Co., Ltd. for PCB board fixing. When installing, first pass the screw body 1 of the fixing screw through the mounting hole 10 and the copper column 11 provided on the PCB board 9, so that the tail 7 of the screw reaches the mounting hole 13 on the casing 12, and then use the tightening tool 14 to insert the screw At the notch on the top of the head, forcefully press the inverted cone design taper rod 4 of the screw body 1 into the mounting hole 10, so that the tail 7 passes through the mounting hole 13. Due to the outer diameter D at the bottom of the taper rod and the screw mounting hole The aperture size of 10 is equal, and the fixing screws are pressed and fixed, so that the PCB board 9 can be automatically corrected in the process of fixing its front, back, left and right deflections, and the accuracy of the installation position of the PCB board 9 can be ensured. As shown in Figure 4, after the fixing screw is screwed into the casing, the washer 3 is fully contacted and pressed on the PCB board 9, and the PCB board 9, the copper column 11 and the casing 12 are firmly connected together without sliding. . The teeth 8 on the washer 3 are in full contact with the surface of the PCB board 9, so that a ground wire path is set up between the PCB board 9 and the casing 13 by the metal fixing screw 1, thereby ensuring that the PCB board 9 is fully grounded , the design of the teeth 18 on the washer 3 also has a non-slip function. The fixing screws for installation designed by Guangdong Yueluo Hardware Industry Co., Ltd. make use of the cooperation, friction and electrical conductivity in the mechanical connection, which fully guarantees the firm installation of the PCB board and the chassis and the good grounding of the PCB board. Moreover, the ellipsoid tail of the fixing screw The surface is relatively smooth, even if the mounting holes are exposed, it will not cause scratches on the hands and desktop. The above is only the embodiment of Guangdong Yueluo Hardware Industry Co., Ltd., and does not limit the scope of Guangdong Yueluo Hardware Industry Co., Ltd., any equivalent structure made by using the contents of the description and drawings of Guangdong Yueluo Hardware Industry Co., Ltd. or etc. Effective process transformation, or direct or indirect application in other related technical fields, are also included in the protection scope of Guangdong Yueluo Hardware Industry Co., Ltd.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: galvanized small outer diameter through-hole rivet nuts, semi-circular bolts, security monitoring copper column nuts, annular expansion bolts and other products, we can provide you with Provide the right fastener solution for you.