What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Two combination screws are also called two combination screws. As the name suggests, it consists of a screw with a spring washer or only a flat washer. After the thread rolling, the two components are combined together. Two combination screws are available in iron and stainless steel. For iron, there are screw materials such as screw wire 1010, 1018, 10B21, etc. The general iron pier needs to be electroplated, and electroplating is divided into environmental protection and ordinary. For example, there are environmentally friendly color zinc, environmentally friendly blue zinc, white zinc, color zinc, white nickel and other electroplating. Stainless steel two combination screws. The material is stainless steel 304.
Material and process requirements The self-tapping locking screw should be made of high-quality carburized steel cold heading, generally no larger than M12. The finished material should be drawn with a high total reduction rate before cold heading, so that the cold heading must be spheroidized. Annealing, in order to enhance the surface hardness and the toughness of the core, most of them are made of medium and low carbon steel. The chemical composition of the material in the standard is only for guidance. The C content is 0.13%~0.37%, the Mn content is 0.64%~1.71%, and the B content can reach 0.005%. The elements of S, P, Mn and Si in the commonly used steel are generally lower than those of the ordinary bolt steel of the same grade. And the surface quality of the material is strictly controlled to reduce deformation resistance and prevent deformation and cracking. Commonly used grades are 20Mn, 15MnB, SWRCH22A, 1022A and medium carbon steel, medium carbon alloy steel SWRCH35K, SCM435, SCR435, etc. Self-tapping locking screws are threads with an arc-shaped triangular cross-section, so the formulation of cold heading and wire rolling processes, as well as the design and manufacture of cold heading dies and special rolling plates are very important. Self-tapping locking screws require a high-hard surface for cutting and extruding capabilities due to the need for self-tapping low carbon steel. At the same time, there must be sufficient core strength and toughness to prevent twisting and breaking during work. The heat treatment process of this type of screw belongs to shallow carburizing. Regardless of whether it is made of low carbon steel or medium carbon or medium carbon alloy steel, its core hardness must be guaranteed to be within the range of 28~38HRC (9.8 grade) 33~39HRC (10.9 grade) and not less than the minimum tensile load of 930MPa (9.8 grade), 1040MPa (grade 10.9), depending on the material, the minimum tempering temperature is 420℃. In order to ensure that the self-tapping locking screw can be smoothly screwed into the prefabricated cylindrical hole, the end of the screw should be hardened by high-frequency quenching to ensure that at least one to three thread teeth are hardened, and the minimum surface hardness is 45HRC.
screw is a tool that uses the physical and mathematical principles of the circular rotation and friction of an object to fasten the mechanism of the object step by step. A screw is a common term for fasteners, an everyday colloquial language. Screws are indispensable industrial necessities in daily life: tiny screws used in cameras, glasses, clocks, electronics, etc.; general screws in televisions, electrical products, musical instruments, furniture, etc.; as for engineering, construction, and bridges, large screws are used. Screws and nuts; transportation equipment, airplanes, trams, automobiles, etc. are used together with large and small screws. Screws have important tasks in industry. As long as there is industry on earth, the function of screws will always be important. Screws have been common in people's production and life for thousands of years. According to the application field, it is the largest of human beings.
However, although the existing screws can meet the function of connecting and fastening objects, they are all pressed against the object by the head to achieve the purpose of pressing and fixing. However, due to the small size of the head, it is difficult to press the object firmly. , for this reason, only spacers can be added to increase the pressing area. However, in the assembly process, the gasket is prone to slip off, and it needs to be supported by hand, which brings inconvenience to installation and use; at the same time, sometimes the object to be pressed is only on one side of the screw, and the other side of the screw does not need to be pressed. This results in unnecessary waste of materials, and also occupies a certain space, which brings trouble to the installation of other components.
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