What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Screws are a kind of fasteners commonly used in machinery, but most of the screws commonly used in the market are standard parts. The screws themselves are ordinary and have no function of preventing loosening and protecting the matrix. Therefore, in order to prevent the screws from loosening during use , Usually it is necessary to configure additional elastic washers, flat washers, etc. that are suitable for screws, and these elastic washers and flat washers are mostly metal products. During use, it is easy to wear with the body base and damage the protection of the sheet metal base. After long-term use, metal washers are easy to rust, which affects the tightening effect and appearance of screws. In addition, the use of metal washers not only increases the weight and cost, but also the assembly process is complicated and cumbersome, and the anti-loosening and anti-wear effects are not ideal. .
Two combination screws are also called two combination screws. As the name suggests, it consists of a screw with a spring washer or only a flat washer. After the thread rolling, the two components are combined together. Two combination screws are available in iron and stainless steel. For iron, there are screw materials such as screw wire 1010, 1018, 10B21, etc. The general iron pier needs to be electroplated, and electroplating is divided into environmental protection and ordinary. For example, there are environmentally friendly color zinc, environmentally friendly blue zinc, white zinc, color zinc, white nickel and other electroplating. Stainless steel two combination screws. The material is stainless steel 304.
Self-tapping screws were introduced into the industry in large numbers in 1914. The earliest design (essentially imitating a wood screw) was a thread-forming screw made of hardened steel with an A-ended end, mainly used to connect sheet metal channels for heating and ventilation systems. Therefore, it is also called: sheet metal screw. By the end of the 1920s, with the widening of the market and new applications, emphasizing new designs, its application performance was widely improved. The following introduces the four different stages of the development of self-tapping screws in 40 years: thread forming self-tapping screws, thread cutting self-tapping screws, thread rolling self-tapping screws and self-drilling self-tapping screws. 1. Ordinary self-tapping screws (thread forming self-tapping screws) Ordinary self-tapping screws are a direct product of early sheet metal screws. The principle is: when screwing it into a prefabricated hole, the internal thread connected to the screw is formed by the displacement of the material around the hole and the material is pushed into the space between the threads. 2. Self-cutting self-tapping screws (thread cutting self-tapping screws) Because ordinary self-tapping screws are formed only in very thin threads. And it can be easily realized on materials with good toughness. Develop and expand the use of self-tapping screws to thicker sections and harder, brittle and other materials with poor deformability. In this way, the self-cutting self-tapping screw is developed: a cutting groove or cutting edge is machined at the end of the screw shank. When this kind of screw is screwed into the prefabricated hole, the screw acts as a tap and actually cuts out the thread that connects with itself. 3. Self-Extrusion Self-Tapping Screws (Thread Rolled Self-Tapping Screws) In the early 1950s, fastener engineers began to recognize the potential advantages of self-tapping screws as structural rather than just lightly loaded attachments. This has led to the development of a new self-tapping screw thread rolling self-tapping screw (self-extrusion self-tapping screw). According to the design principle of cold forging taps, the thread and end are specially designed for this kind of screw, so that the screw can be formed by applying intermittent and periodic pressure on the crest of its thread instead of on the side of the entire thread. Internal thread for connection. By concentrating and limiting the forming pressure, the pressurized material next to the hole is made to flow more easily and to better fill (squeeze) into the flanks and roots of the thread of the self-tapping screw. Since the frictional resistance of screwing in is much lower than that of ordinary self-tapping screws, threaded rolling self-tapping screws (self-extrusion self-tapping screws) can be screwed into thicker sections. At the same time, it has better screw control and tightening torque, and greatly improves the connection strength and overall firmness. The engineering standard of this kind of self-tapping screw stipulates that the selection of materials, the mechanical properties of heat treatment and the working performance should be strictly controlled. 4. Self-drilling and self-tapping screws (self-drilling screws) People have done statistics: Among the ten expenses that constitute the total assembly cost, the highest one includes the processing of holes. In practical applications of self-tapping screws, prefabricated holes need to be processed. Moreover, in order to make the prefabricated holes have good effect in practical application, the size of these holes must be controlled within a fairly strict range. In the early 1960s, self-drilling and self-tapping screws appeared. A major step forward in reducing assembly costs by eliminating the need to machine prefabricated holes. In general, self-drilling and self-tapping screws realize drilling, tapping and tightening in one operation. These are the four main stages of self-tapping screw design and development. In addition, two newly developed products are also worthy of introduction. Both are screws with a special thread type. One is designed for plastic and other low-strength materials; the other is used in the construction industry to connect cement wall panels, so it is also called wall panel self-tapping screws.
Guangdong Yueluo Hardware Industry Co., Ltd. relates to a square nut fastener for cable bridge installation, which is characterized in that it includes an upper plate body and a U-shaped jacket, and the upper plate body is provided with a downwardly protruding connecting cylinder, The two side plates of the U-shaped jacket are connected to the connecting cylinder, and the center line of the two side plates is located on the center line in the length direction of the upper plate body; the bottom of the U-shaped jacket is a wave-shaped elastic plate, which is a wave-shaped elastic plate It is fixedly connected on the two side plates, and the space enclosed by the two side plates of the U-shaped jacket, the wave-shaped elastic plate and the bottom of the connecting cylinder is the installation position of the square nut. Guangdong Yueluo Hardware Industry Co., Ltd. has a simple and reasonable structure, and is extremely convenient and flexible to operate; it does not occupy the bottom space of the C-shaped steel after installation, which increases the variety of installation, and can be applied to square nuts of different thicknesses, and the installation is firm.
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