What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Align the four positioning holes 12-5 of the spring washer positioning plate 2 with the four positioning columns 4 of the screw tray 1, and place them on the screw tray 1. Several screws 5 are passed through the lower positioning plate 12-2 in turn. The spring washer hole 2-7, the opening slot 12-32 of the baffle plate 12-3, the inner ring of the spring washer 7 in the spring washer hole 2-7 of the upper positioning plate 12-1, hold the spring washer positioning plate 2 by hand The raised handle 12-31 of the baffle plate 12-3 pulls the baffle plate 12-3 out of the upper positioning plate 12-1 and the lower positioning plate 12-2, and several spring washers 7 pass through the holes on the lower positioning plate 12-2. The spring washer holes 2-7 fall down along the screw rod of screw 5, so that the screw rod of screw 5 penetrates into the spring washer 7, as shown in Figure 10, and then the spring washer positioning plate 2 is removed to complete the process of threading the spring washer.
At present, with the continuous growth of the demand for communication products, higher and higher requirements are put forward for the production capacity of equipment manufacturers, and at the same time, the requirements for the cost, weight and reliability of communication products are also more and more stringent. In order to facilitate the positioning of the equipment, pins are often used to complete the equipment, and a certain cost is incurred for its manufacture and assembly. In the past, such parts have been assembled in the form of threads. In order to ensure that the assembly height is within the specified range and to prevent loosening, bar turning is often used to form threads and positioning steps, and thread pinning glue is used in the assembly, and the cost of machining is relatively high. Large, more material waste. Based on the above drawbacks, in order to better solve this problem, some existing manufacturers use the interference fit riveting method, which solves the problem of material waste and anti-loosening, but the inner diameter of the pin hole and the outer diameter of the pin are matched. The machining accuracy of the machine is relatively high. Once the matching size is out of tolerance, a second matching is required, which wastes working hours and increases the slack time.
The pretreatment process is a key process that determines the quality of nickel-phosphorus plating on high-strength bolts. The purpose of this process is to remove the passivation layer on the surface of the bolt and prevent the regeneration of the passivation film. The execution of this process directly determines the degree of bonding between the substrate and the coating. Most of the quality accidents in production are caused by poor pretreatment of bolts. Before plating, the oil, rust and oxide scale attached to the surface of the bolt must be carefully removed; the difference with electroplating is that it should be inspected more carefully, and plating is absolutely not allowed on unclean bolts. ① Inspection of bolts: Visual inspection of the surface quality of bolts requires that any burrs left by processing must be removed, and sharp edges and corners must be rounded. ② Manual degreasing; ensure that the surface of the substrate is free of oil stains. ③ Soak and remove oil; boil the bolts in alkaline water to remove the surface oil. ④ Pickling: In order to prevent the alkaline degreasing solution from contaminating the flash nickel plating tank, electro-activation treatment is carried out with pickling solution before flash nickel plating. ⑤ Electro-activation; electro-activation treatment with acid solution. ⑥ Flash nickel plating; flash nickel plating should be used for low alloy steel to increase the bonding strength between the coating and the substrate.
However, this process scheme has high cost, low efficiency, and has certain difficulties in quality assurance. In order to ensure product production efficiency, reduce manufacturing costs and improve product quality, it must be considered that the blank forming is completed on a multi-station cold heading machine at one time.
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