What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
In general, the size, mechanical properties and working performance requirements of self-tapping screws have the following standards: 1. Self-tapping screw size standard ASME B18.6.3 2010 standard not only introduces the dimensions of slotted and cross-recessed self-tapping screws and metal drive screws, but also includes the mechanical properties and work performance requirements of carbon steel self-tapping screws. The appendix gives instructions for measuring the various dimensions and application guidance on clamping lengths and test apertures. 2. Self-tapping screw performance standards (including mechanical properties and work performance): (1) SAE J933: Introduces the mechanical performance and work performance requirements of carbon steel ordinary self-tapping screws and white-cut self-tapping screws. The requirements for selection of raw materials, heat treatment, depth of carburized layer, surface hardness, and core hardness are further specified. (2) SAE J81: The mechanical properties and working performance of self-extrusion self-tapping screws (self-tapping locking screws) are introduced. (3) SAE J78: The mechanical properties and working properties of self-drilling and self-tapping screws are introduced. (4) IFl-113: The mechanical properties and working properties of self-drilling and self-tapping screws are introduced. (5) ASTM C1513: Introduces the mechanical properties and performance requirements of carbon steel self-tapping screws. For other special types of self-tapping screws, there is no corresponding national or industrial standard, and no data for self-tapping screws made of other metal materials other than carbon steel have been recognized. For technical data on these self-tapping screws, you can check with the manufacturer.
Stud, also known as double-ended screw or double-ended stud. It is used to connect the fixed link function of the machine. The stud bolt has threads at both ends, and the screw in the middle is thick or thin. Generally used in mining machinery, bridges, automobiles, motorcycles, boiler steel structures, pendant towers, long-span steel structures and large buildings.
Commonly used screw materials in my country are No. 45 steel, 40Cr, ammoniated steel, 38CrMOAl, superalloy, etc. 1) No. 45 steel is cheap and has good processing performance, but poor wear resistance and corrosion resistance. Heat treatment: quenched and tempered HB220-270, high-frequency quenched HRC45--48. 2) The performance of 40Cr is better than that of No. 45 steel, but it is often plated with a layer of chromium to improve its corrosion resistance and wear resistance. However, the requirements for the chrome plating layer are relatively high. If the plating layer is too thin, it is easy to wear, and if it is too thick, it is easy to peel off. After peeling off, it will accelerate the corrosion, and it has been rarely used. Heat treatment: quenched and tempered HB220—270, hard chrome plated HRC>553) nitrided steel, 38CrMoAl have excellent comprehensive properties and are widely used. Generally, the nitride layer reaches 0.4-0.6 mm. However, this material has low resistance to hydrogen chloride corrosion and is relatively expensive. 4) The superalloy material is superior to other materials. This material does not need coating, and is mainly used for the raw halogen-free screw of injection molding machine. The material has high oxidation resistance and corrosion resistance.
The positioning pin is a pin designed to accurately position the two adjacent parts of the mold in a mold composed of two or more parts. It can be seen that the positioning pin plays a positioning role, and the mold must be accurately synchronized when it is closed. product, and the positioning pin can make the upper and lower molds play a role in accurate positioning. In the mold design and manufacture of Yueluo, the positioning pin is one of the most common parts. Since it is only used for positioning between parts, few people will pay too much attention to it. In the cold stamping process of Yueluo, the dimensional accuracy of the blanking parts depends on the size of the working part of the punch and the concave die, and the dimensional difference between them constitutes the blanking die gap. Gap is an important process parameter for die design, and its size has a great influence on the quality of the section of the blanking part, the blanking force, and the life of the die. If the gap is too large, punching burrs will appear in punching; if the gap is too small, secondary cracks will occur in the section and extrusion burrs will appear, which will make the quality of the section after punching unsatisfactory, and a reasonable gap will not only help the punching section. The improvement of the quality also contributes to the improvement of the lifespan of the 6-pack.
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